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Tie Rod Replacement

  1. Raise vehicle and remove tie rod fasteners. Use removal tool (J-6627), or remove outer ball stud by tapping on steering arm at tie rod end. Use a light hammer with a heavy hammer as backing. Remove inner ball stud from relay rod using same procedure.
  2. To remove tie rod ends from tie rod, loosen clamp bolts and unscrew end assemblies. Tie rod adjuster clamp bolts often become rusted in service. If rusted, discard the nuts and bolts.
  3. Apply penetrating oil between clamps and tube. Rotate clamps until they move freely. Use new fasteners of same part number during reassembly to assure proper clamping at specified torque.
  4. Lubricate tie rod threads with EP chassis lube and install tie rod ends. Ensure both are threaded an equal distance from tie rod. Check that threads on ball studs and nuts are clean and smooth.
  5. Check condition of ball stud seals and replace if necessary using suitable tool (J-24434). Install ball studs in steering arms and relay rod. Install ball stud nuts and new cotter pins. Adjust toe-in. See Wheel Alignment Specifications & Procedures in WHEEL ALIGNMENT Section. 
  6. Before tightening tie rod adjusting sleeve clamp bolt, note the following: Clamps must be between locating dimples at either end of sleeve. Adjuster sleeve slot must not be within open area of clamp jaw opening. See Figureand Figure.
    Fig 1: "C" Model Steering Linkage
    G09318934Courtesy of GENERAL MOTORS COMPANY
  7. Rotate both inner and outer tie rod housing rearward to limit of ball joint travel before tightening clamps. After tightening clamps, return tie rod assembly to center of travel. Check each tie rod for a rotation of at least 35° using a bubble protractor and a pair of vise grips. Lubricate inner and outer tie rod ends.
    Fig 2: "G" Model Steering Linkage
    G09318935Courtesy of GENERAL MOTORS COMPANY
    Fig 3: "P" Model Steering Linkage
    G09318936Courtesy of GENERAL MOTORS COMPANY
    Fig 4: "K" Model Steering Linkage
    G09318937Courtesy of GENERAL MOTORS COMPANY
    Fig 5: "S" Model Steering Linkage
    G09318938Courtesy of GENERAL MOTORS COMPANY