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Home >> GMC >> 2002 >> C3500 HD 6.5 F, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 6.5L >> Repair Instructions >> Fuel Balance Pump Replacement >> Installation Procedure
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Installation Procedure

  1. Remove the caps from the fuel pipes.
  2. Install the new fuel pipe O-rings.
  3. Position the new pump in the pump bracket.
    Fig 1: Fuel Balance Pump
    G01599570Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  4. Connect the fuel feed pipe and suction pipe to the fuel pump. Use a backup wrench to prevent the pump from turning.

    Tighten 

    Tighten the fittings to 30 N.m (22 lb ft).

    Fig 2: Fuel Balance Pump Fuel Pipes
    G01599571Courtesy of GENERAL MOTORS CORP.
  5. Connect the electrical connector.
  6. Lower the vehicle.
  7. Tighten the fuel filler cap.
  8. Connect the negative battery cable.
  9. Inspect for fuel leaks.
    1. 9.1. Turn ON the ignition for 2 seconds.
    2. 9.2. Turn OFF the ignition for 10 seconds.
    3. 9.3. Turn ON the ignition switch.
    4. 9.4. Inspect for fuel leaks.
    Fig 3: Fuel Balance Pump Electrical Connector
    G01599572Courtesy of GENERAL MOTORS CORP.