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Home >> GMC >> 2002 >> C3500 HD 6.5 F, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 6.5L >> Repair Instructions >> Water-in-Fuel Sensor Replacement >> Installation Procedure
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Installation Procedure

  1. Install the new water in fuel sensor and a new water in fuel sensor seal.
    Fig 1: Water-In-Fuel Sensor
    G01599487Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  2. Install the sensor mounting screws.

    Tighten 

    Tighten the mounting screws to 2 N.m (13 lb in).

    Fig 2: Water-In-Fuel Sensor Mounting Screws
    G01599488Courtesy of GENERAL MOTORS CORP.
  3. Position the fuel manager/filter to the intake manifold.
  4. Install the wiring harnesses and fuel hoses.
    Fig 3: Fuel Manager/Filter
    G01599489Courtesy of GENERAL MOTORS CORP.
  5. Install the mounting bolts that connect the fuel manager/filter to the intake manifold.

    Tighten 

    Tighten the mounting bolts to 25 N.m (18 lb ft).

  6. Bleed the air from fuel manager/filter if necessary. Refer to Fuel Feed and Fuel Return Pipe Purge Procedure .
    Fig 4: Fuel Manager/Filter Mounting Bolts
    G01599490Courtesy of GENERAL MOTORS CORP.
  7. Install the upper intake manifold cover.
  8. Install the upper intake manifold cover bolts.

    Tighten 

    Tighten the upper intake manifold cover bolts to 11 N.m (97 lb in).

    Fig 5: Upper Intake Manifold Cover & Bolts
    G01599491Courtesy of GENERAL MOTORS CORP.