LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> GMC >> 2004 >> Jimmy 2D Utility, Part Time, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 4.3L (Introduction) >> Repair Instructions >> Fuel Sender Assembly Replacement (Pick-Up) >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: View Of Fuel Sender Assembly Connections (Pick-Up)
    GM54674Courtesy of GENERAL MOTORS CORP.
  1. Install a new O-ring on the modular fuel sender to the tank.
  2. Align the tab on front of the modular sender with slot on front of the retainer snap ring.
  3. Slowly apply pressure to top of the spring loaded sender until the sender aligns flush with retainer on the tank.
    4. IMPORTANT: Ensure that the snap ring is fully seated within the tab slots.
  4. Insert snap ring into designated slots (1).
  5. Connect the fuel sender fuel and EVAP pipes.
  6. Connect the fuel sender electrical connectors.
  7. Connect the negative battery cable.
  8. Inspect for fuel leaks through the following steps:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
  9. Install the pickup box. Refer to Pickup Box Replacement in Body Rear End.
scientia non olet · About LEMON Manuals