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Home >> GMC >> 2005 >> Jimmy Part Time, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - (Introduction) >> Repair Instructions >> Filler Tube Replacement (2-Door Utility) >> Installation Procedure
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Installation Procedure

    Fig 1: Locating Fuel Fill Hose Clamp & Vent Hose Clamp
    GM617013Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the fuel fill and vent pipes and hoses to the fuel tank and the fill pipe housing.

    Tighten: 

    • Tighten the vent hose clamp (1) to 1.7 N.m (15 lb in).
    • Tighten the fuel fill hose clamp (2) to 2.5 N.m (22 lb in).

  2. Fig 2: Locating Filler Pipe Components (2-Door Utility)
    GM617017Courtesy of GENERAL MOTORS CORP.
  3. Connect the fill pipe ground strap to the frame with the bolt (4) and washer (3).

    Tighten:  Tighten the ground strap bolt to 15 N.m (11 lb ft).

  4. Lower the vehicle.
  5. Fig 3: View Of Filler Tube (Pickup)
    GM617004Courtesy of GENERAL MOTORS CORP.
  6. Install the fuel fill pipe to fill pipe housing attaching screws.

    Tighten:  Tighten the fuel fill pipe to fill pipe housing screws to 1.9 N.m (17 lb in).

  7. Install the fuel filler cap.
  8. Connect the negative battery cable.
  9. Inspect for leaks.