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Home >> GMC >> 2005 >> Jimmy Part Time, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - (Introduction) >> Repair Instructions >> Fuel Sender Assembly Replacement (Utility/Crew Cab) >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Fuel Sender
    GM331709Courtesy of GENERAL MOTORS CORP.
    CAUTION: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket when reinstalling the fuel sender assembly.
    IMPORTANT: The fuel strainer must be in a horizontal position when the fuel sender is installed in the tank. When installing the fuel sender assembly, assure that the fuel strainer does not block full travel of the float arm.
  1. Install the new seal on the fuel tank.
  2. Install the fuel sender assembly into the fuel tank.
  3. Install the fuel sender assembly retaining ring using the J 44402 .
  4. Install the fuel tank. Refer to Fuel Tank Replacement (2-Door Utility)  or Fuel Tank Replacement (4-Door Utility) .
  5. Refill the fuel tank.
  6. Tighten the fuel filler cap.
  7. Connect the negative battery cable.
  8. Inspect for leaks.
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
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