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Home >> GMC >> 2005 >> Jimmy Part Time, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - (Introduction) >> Repair Instructions >> Filler Tube Replacement (4-Door Utility Lower) >> Installation Procedure
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Installation Procedure

    Fig 1: Locating Fuel Fill Hose Components
    GM748093Courtesy of GENERAL MOTORS CORP.
  1. Position the fuel fill tube (12) over the frame crossover.
  2. Connect both the upper (11) and lower (13) fuel fill hoses to the lower fuel fill tube (12).
    3. Fig 2: View Of Lower Fuel Fill Tube Retaining Bolt (4-Door Utility Lower)
    GM617000Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the lower fuel fill tube retaining bolt to the frame crossover.

    Tighten:  Tighten the fuel fill tube bracket retaining bolt to 15 N.m (11 lb ft).

    4. Fig 3: Locating Fuel Fill Hose Components
    GM748093Courtesy of GENERAL MOTORS CORP.
  4. Install the ground wire (5) to the frame crossover.

    Tighten:  Tighten the ground strap retaining screw to 15 N.m (11 lb ft).

  5. Attach the ground wire to the lower fuel fill tube with new retaining straps (6).
  6. Position the hose clamps (2, 7) on the upper (11) and lower (13) fuel fill hoses.

    Tighten:  Tighten the hose clamps (2, 7) to 2.5 N.m (22 lb in).

  7. Install the spare tire (underbody mounted spare tire only).
  8. Lower the vehicle.
  9. Remove the fuel fill cap and refill the fuel tank.
  10. Install the fuel fill cap.
  11. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
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