Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | APPROXIMATE FLUID CAPACITIES | ||
| Torque | General HVAC Service FASTENER SPECIFICATIONS | ||
| Wheel Drive Shaft Nut | |||
| Front/Rear | First Pass: 330 N.m (244 lb ft) Second Pass: Loosen 45 Degrees Final Pass: 270 N.m (199 lb ft) |
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| Battery | BATTERY INSPECTION/TEST , or BATTERY ELECTRICAL DRAIN/PARASITIC LOAD TEST | ||
| Brakes | |||
| Bleeding Sequence | RIGHT REAR, LEFT REAR, RIGHT FRONT, LEFT FRONT HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL WITHOUT JEO) , or HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE WITHOUT JEO) , or HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE WITH JEO) |
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| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | Disc Brake Servicing FASTENER SPECIFICATIONS | ||
| Charging | |||
| Generator | CHARGING SYSTEM TEST | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | |||
| 2.0L | See appropriate figure under ACCESSORY DRIVE PRIMARY BELT REPLACEMENT | ||
| 2.5L | See appropriate figure under DRIVE BELT REPLACEMENT | ||
| 3.6L | See appropriate figure under DRIVE BELT REPLACEMENT | ||
| Engine Cooling | |||
| General Service Specifications | SPECIFICATIONS | ||
| Radiator Cap Pressure | RADIATOR SURGE TANK CAP TESTING | ||
| Thermostat R & I | |||
| 2.0L | ENGINE COOLANT THERMOSTAT HOUSING INLET PIPE REPLACEMENT (LSY) | ||
| 2.5L | ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (LCV) | ||
| 3.6L | WATER OUTLET REPLACEMENT (LGX) | ||
| Water Pump R & I | |||
| 2.0L | ELECTRIC ENGINE COOLANT PUMP REPLACEMENT (LSY) | ||
| 2.5L | WATER PUMP REPLACEMENT (LCV) | ||
| 3.6L | WATER PUMP PULLEY REPLACEMENT (LGX) | ||
| Engine Mechanical | |||
| 2.0L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure | @ 1500 RPM 100°C - 199.95 kPa (29 psi) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| 2.5L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure | @ 700 RPM 100°C - 154-220 kPa (22-32 psi) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| 3.6L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure - Minimum | @ Idle 69 kPa (10 psi) @ 2000 RPM 136 kPa (20 psi) |
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| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flex Plate (2.0L A/T) Torque | First Pass: 20 N.m (15 lb ft) Final Pass: 70 Degrees |
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| Flex Plate (2.5L A/T) Torque | First Pass: 20 N.m (15 lb ft) Final Pass: 40 Degrees |
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| Flex Plate (3.6L A/T) Torque | First Pass: 30 N.m (22 lb ft) Final Pass: 45 Degrees |
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| Fuel System | |||
| Pressure Specification | |||
| 2.0L | Ignition ON, engine OFF, command the Fuel Pump Enable On. Verify that the scan tool Fuel Pressure Sensor parameter is between 345-650 kPa (50-94 psi). With engine idling, verify that the scan tool Fuel Pressure Sensor parameter is between 300-400 kPa (43-58 psi). |
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| 2.5L | Ignition - On/Vehicle - In Service Mode & Engine - Off. Perform the scan tool control function: Fuel Pump Enable - On. Verify that the scan tool Fuel Pressure Sensor parameter is between 345-650 kPa (50-94 psi) - While the fuel pump is running. With engine idling, verify that the scan tool Fuel Pressure Sensor parameter is between 300-400 kPa (43-58 psi). |
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| 3.6L | Ignition - On/Vehicle - In Service Mode & Engine - Off. Perform the scan tool control function: Fuel Pump Enable - On. Verify that the scan tool Fuel Pressure Sensor parameter is between 345-650 kPa (50-94 psi) - While the fuel pump is running. With engine idling, verify that the scan tool Fuel Pressure Sensor parameter is between 300-400 kPa (43-58 psi). |
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| Fuel Pressure Test Procedure | |||
| 2.0L | CIRCUIT/SYSTEM VERIFICATION | ||
| 2.5L | CIRCUIT/SYSTEM VERIFICATION | ||
| 3.6L | CIRCUIT/SYSTEM VERIFICATION | ||
| Fuel Filter Location | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I | |||
| 2.0L | FUEL TANK FUEL PUMP MODULE REPLACEMENT (FWD) , or FUEL TANK FUEL PUMP MODULE REPLACEMENT (AWD) | ||
| 2.5L | FUEL TANK FUEL PUMP MODULE REPLACEMENT (AWD) , or FUEL TANK FUEL PUMP MODULE REPLACEMENT (FWD) | ||
| 3.6L | FUEL TANK FUEL PUMP MODULE REPLACEMENT (FWD) , or FUEL TANK FUEL PUMP MODULE REPLACEMENT (AWD) | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Individual Ignition Coil/Module Assemblies | ||
| Ignition Wires (Routing) | Coil On Plug | ||
| Spark Plugs | |||
| Spark Plug - For application, see parts catalog. | |||
| 2.0L | |||
| Gap | 0.70-0.80 mm (0.028-0.031 in) | ||
| Torque | 17 N.m (13 lb ft) | ||
| 2.5L | |||
| Gap | 0.95-1.1 mm (0.037-0.043 in) | ||
| Torque | 20 N.m (15 lb ft) | ||
| 3.6L | |||
| Gap | 0.90 mm (0.035 in) | ||
| Torque | 18 N.m (13 lb. ft.) | ||
| Starting | |||
| Starter | |||
| 2.0L | STARTER REPLACEMENT (LSY) | ||
| 2.5L | STARTER REPLACEMENT (LCV - AWD) or STARTER REPLACEMENT (LCV - FWD) | ||
| 3.6L | STARTER REPLACEMENT (LGX) | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Nut Torque | 190 N.m (140 lb ft) For Wheel Nut Tightening Sequence, see appropriate figure under INSTALLATION PROCEDURE |
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