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Installation Procedure

  1. GM5870401Courtesy of GENERAL MOTORS COMPANY

    Battery Charger Coupler (1) - Install

  2. GM5870400Courtesy of GENERAL MOTORS COMPANY

    Install the battery charger coupler retainers (2).

  3. CAUTION:

    Refer to Fastener Caution

  4. Drive Motor Battery Charger Receptacle Bolt (1) - Install and tighten [3x] - Fastener Specifications 
  5. GM5870399Courtesy of GENERAL MOTORS COMPANY

    Battery Charger Coupler (2) - Install

  6. Drive Motor Battery Charger Receptacle Bolt (1) - Install and tighten [4x] - Fastener Specifications 
  7. GM5870398Courtesy of GENERAL MOTORS COMPANY

    Install the battery charger coupler retainers (3).

  8. Drive Motor Battery Charger Receptacle Bolt (2) - Install and tighten - Fastener Specifications 
  9. Drive Motor Battery Charger Receptacle Coolant Inlet Hose (1) - Connect [3x]
  10. GM5870397Courtesy of GENERAL MOTORS COMPANY

    Install the battery charger coupler retainers (2).

  11. Connect the electrical connector. (1)
  12. GM5870396Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Coolant Outlet Hose (2) - Install

  13. Install the drive motor battery charger receptacle coolant outlet hose retainers (1).
  14. GM5870395Courtesy of GENERAL MOTORS COMPANY

    Install the battery charger coupler retainer (3).

  15. Connect the electrical connectors. (2)
  16. Drive Motor Battery Charger Receptacle Coolant Outlet Hose (1) - Connect
  17. GM5854821Courtesy of GENERAL MOTORS COMPANY

    With the aid of an assistant, install the high voltage battery tray lower rear reinforcement (1).

  18. GM5854820Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement Bolt (1) - Install and tighten [16x] - Fastener Specifications

  19. GM5854819Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement Bolt (2) - Install and tighten [2x] - Fastener Specifications

  20. High Voltage Battery Tray Reinforcement Nut (1) - Install and tighten [6x] - Fastener Specifications
  21. GM5810333Courtesy of GENERAL MOTORS COMPANY

    Rear Wheelhouse Liner- Left Side (3) - Install - Rear Wheelhouse Liner Replacement

  22. GM5830644Courtesy of GENERAL MOTORS COMPANY

    Connect the electrical connector.

  23. Position the charge port housing (1) to the outer side panel.
  24. Press the charge port housing (1) to the outer side panel until fully seated.
  25. GM5830643Courtesy of GENERAL MOTORS COMPANY

    Accessory Power Receptacle Door (1) - Install

  26. Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
  27. Fill the drive motor battery cooling system. Drive Motor Battery Cooling System Draining and Filling
  28. Enable the high voltage system. High Voltage Enabling