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Removal Procedure

  1. Disable the high voltage system. High Voltage Disabling
  2. GM5830643Courtesy of GENERAL MOTORS COMPANY

    Position the accessory power receptacle door to the full open position.

  3. Using a trim type tool, release the retainers on the accessory power receptacle door (1) from the housing.
  4. GM5830644Courtesy of GENERAL MOTORS COMPANY

    Apply a double layer of masking tape around the perimeter of the painted surfaces.

  5. Using a suitable plastic trim tool, release the retaining tabs.
  6. Charge Port Housing (1) - Remove
  7. Disconnect the electrical connector.
  8. GM5810333Courtesy of GENERAL MOTORS COMPANY

    Rear Wheelhouse Liner- Left Side (3) - Remove - Rear Wheelhouse Liner Replacement

  9. GM5854819Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement Nut (1) - Remove [6x]

  10. High Voltage Battery Tray Reinforcement Bolt (2) - Remove [2x]
  11. GM5854820Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement Bolt (1) - Remove [16x]

  12. GM5854821Courtesy of GENERAL MOTORS COMPANY

    With the aid of an assistant, remove the high voltage battery tray lower rear reinforcement (1).

  13. GM5870395Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Coolant Outlet Hose (1) - Disconnect

  14. Disconnect the electrical connectors. (2)
  15. Remove the battery charger coupler retainer (3).
  16. GM5870396Courtesy of GENERAL MOTORS COMPANY

    Remove the drive motor battery charger receptacle coolant outlet hose retainers (1).

  17. Drive Motor Battery Charger Receptacle Coolant Outlet Hose (2) - Reposition
  18. GM5870397Courtesy of GENERAL MOTORS COMPANY

    Disconnect the electrical connector. (1)

  19. Retainer (2) - Remove [5x]
  20. GM5870398Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Coolant Inlet Hose (1) - Disconnect [3x]

  21. Drive Motor Battery Charger Receptacle Bolt (2) - Remove
  22. Remove the battery charger coupler retainers (3).
  23. GM5870399Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Bolt (1) - Remove [4x]

  24. Battery Charger Coupler (2) - Disengage
  25. GM5870400Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Bolt (1) - Remove [3x]

  26. Remove the battery charger coupler retainers (2).
  27. GM5870401Courtesy of GENERAL MOTORS COMPANY

    Battery Charger Coupler (1) - Remove