LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> GMC >> 2024 >> Sierra EV >> Repair and Diagnosis >> Electrical >> Charging Systems >> Plug-In Charging >> Repair Instructions >> Battery Charger Coupler Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

  1. GM6276788Courtesy of GENERAL MOTORS COMPANY

    Battery Charger Coupler (1) - Install

  2. GM6408876Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Coolant Flow Control Valve Rear Hose Clip Bolt (1) - Install and tighten - Fastener Specifications

  3. GM6276787Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Nut (1) - Install and tighten [4x] - Fastener Specifications 

  4. GM6276786Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Nut (2) - Install and tighten - Fastener Specifications 

  5. Drive Motor Battery Charger Receptacle Bolt (1) - Install and tighten - Fastener Specifications 
  6. GM6276785Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Install [3x]

  7. GM6276784Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Bolt (2) - Install and tighten - Fastener Specifications 

  8. Connect the high voltage electrical connector and install the wiring harness retainers as necessary. (1, 3) High Voltage Connectors
  9. GM6276780Courtesy of GENERAL MOTORS COMPANY

    Connect the high voltage electrical connector and install the wiring harness retainers as necessary. (1, 2) High Voltage Connectors

  10. GM6276778Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Install [4x]

  11. GM6276775Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Install [4x]

  12. GM6276772Courtesy of GENERAL MOTORS COMPANY

    Connect the high voltage electrical connector and install the wiring harness retainers as necessary. (1, 2) High Voltage Connectors

  13. GM6276769Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Bolt (1) - Install and tighten [4x] - Fastener Specifications 

  14. GM6276765Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Install [3x]

  15. GM6276763Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Bolt (1) - Install and tighten - Fastener Specifications 

  16. GM6304665Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Charger Receptacle Coolant Inlet Hose (2) - Connect [2x]

  17. Retainer (1) - Engage [2x]
  18. GM6300828Courtesy of GENERAL MOTORS COMPANY

    Connect the electrical connector.

  19. Position the charge port housing (1) to the outer side panel.
  20. Press the charge port housing (1) to the outer side panel until fully seated.
  21. GM6300822Courtesy of GENERAL MOTORS COMPANY

    Accessory Power Receptacle Door (1) - Install

  22. Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
  23. Rear Wheelhouse Panel Rear Liner - Install - Rear Wheelhouse Panel Rear Liner Replacement
  24. Rear Wheelhouse Panel Front Liner - Install - Rear Wheelhouse Panel Front Liner Replacement
  25. NOTE:

    Coolant filling instructions are located in High Voltage Enabling.

  26. Perform all steps in the high voltage enabling procedure before continuing.
  27. Install underbody panels as necessary. Underbody Panel Component Locator