Engine Backfires
If fuel ignites in intake manifold or exhaust system and makes a loud popping noise, check the following items:
- Ensure sufficient secondary spark is available.
- Ensure ignition timing and controls are working properly.
- Check for faulty spark plugs, spark plug wires, distributor cap and rotor causing crossfire between spark plugs.
- Check for proper spark plug wire routing.
- Check for low compression (sticking or leaking valves).
- Ensure valve timing is correct.
- Check fuel pressure.
- Check EGR and solenoid operation.
- Check intake and exhaust manifolds for casting flash.