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2000-2005 models

  1. Remove the fuel fill cap.
  2. Disconnect the vapor line from the EVAP two-way valve (A), and connect a T-fitting (B) from the vacuum gauge and the vacuum pump/gauge, 0-30 in.Hg, to the hose as shown.
    Fig 1: Connecting T-Fitting From Vacuum Gauge And Vacuum Pump/Gauge To Hose
    G03681208Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Apply vacuum slowly and continuously while watching the gauge.

    The vacuum should stabilize momentarily at 0.8-2.1 kPa (0.2-0.6 in.Hg, 6-16 mmHg).

    If the vacuum stabilizes (valve opens) below 0.8 kPa (0.2 in.Hg, 6 mmHg) or above 2.1 kPa (0.6 in.Hg, 16 mmHg), install a new valve, and retest.

  4. Move the vacuum pump hose from the vacuum fitting to the pressure fitting, and move the vacuum gauge hose from the vacuum side to the pressure side (A) as shown.
    Fig 2: Moving Vacuum Gauge Hose From Vacuum Side To Pressure Side
    G03681209Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Slowly pressurize the vapor line while watching the gauge. The pressure should stabilize momentarily above 1.0 kPa (0.3 in.Hg, 8 mmHg).
    • If the pressure momentarily stabilizes (valve opens) above 1.0 kPa (0.3 in.Hg, 8 mmHg), the valve is OK.
    • If the pressure stabilizes below 1.0 kPa (0.3 in.Hg, 8 mmHg), install a new valve, and retest.