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Injector Replacement

  1. Relieve the fuel pressure; 2000-2003 models (see 2000-2003 MODELS ), 2004-2005 models (see 2004-2005 MODELS ), 2006 model (see 2006 MODEL ).
  2. Remove the fuel rail cover (A), then disconnect the connectors from the fuel injectors (B).
    Fig 1: Removing Fuel Rail Cover And Disconnecting Connectors From Fuel Injectors
    G03680955Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. 2000-2005 M/T models: Disconnect the vacuum hose and fuel return hose from the fuel pressure regulator (C). Place a rag or shop towel over the hoses before disconnecting them.
  4. CVT model, 2006 M/T model: Disconnect the vacuum hose from the fuel pulsation damper (D).
  5. Remove the retainer nuts (E).
  6. 2000-2004 models: Disconnect the PCV valve (F).
  7. 2005-2006 models: Disconnect the PCV hose (G).
  8. Disconnect the fuel rail.
  9. Remove the fuel injectors from the cylinder head (H).
  10. Slide new cushion rings (A) onto the fuel injectors (B).
    Fig 2: Sliding Cushion Rings Onto Fuel Injectors
    G03680956Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Coat new O-rings (C) with clean engine oil, and put them on the fuel injectors.
  12. Insert the fuel injectors into the fuel rail (D).
  13. Coat new seal rings (E) with clean engine oil, and press them into the cylinder head.
  14. Install the fuel injectors into the cylinder head.
  15. Install and tighten the retainer nuts.
  16. 2000-2005 models: Connect the fuel hose to the fuel rail with new washers.
  17. 2000-2005 M/T models: Connect the vacuum hoses and fuel return hose to the fuel pressure regulator (F).
  18. CVT model, 2006 M/T model: Connect the vacuum hose to the fuel pulsation damper (G).
  19. 2005-2006 models: Connect the PCV tube.
  20. 2000-2004 models: Connect the PCV valve.
  21. Turn the ignition switch ON (II), but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel pressure in the fuel line rises. Repeat this two or three times, then check for fuel leakage.