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Fuel Pump/Fuel Gauge Sending Unit Replacement

  1. Remove the rear tray (see TRIM REMOVAL/INSTALLATION - REAR TRAY AREA ).
  2. Remove the access panel from the floor.
  3. Turn the ignition switch OFF.
  4. Disconnect the fuel pump 5P connector.
  5. Remove the fuel fill cap.
  6. Relieve the fuel pressure (see FUEL PRESSURE RELIEVING  ).
  7. Disconnect the quick-connect fittings from the fuel pump.
  8. Remove the bolts (A) and the fuel tank unit (B).
    Fig 1: Removing Bolts And Fuel Tank Unit With Torque Specifications
    G03692780Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Remove the bracket (A), the fuel filter (B), the fuel gauge sending unit (C), the hose (D), and the wire harness (E).
    Fig 2: Removing Bracket Fuel Filter, Fuel Filter, Fuel Gauge Sending Unit, Hose, And Wire Harness
    G03692781Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. When connecting the fuel pump, make sure the connections are secure and the suction filter (H) is firmly connected the fuel pump (I).
  11. Install the unit in the reverse order of removal with a new base gasket, then check these items:
    • When connecting the wire harness, make sure the connection is secure and the terminal (F) is firmly locked into place.
    • Check that the tab of the clamp (G) does not interfere with the wire harness.
    • Do not push the lower part of the suction filter.
    • When installing the fuel gauge sending unit, make sure the connection is secure and the connector is firmly locked into place. Be careful not to bend or twist it excessively.
    • Check for fuel leaks.