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Fuel Line/Quick-Connect Fitting Installation

  1. Check the contact area (A) of the line (B) for dirt or damage, and clean it if needed.
    Fig 1: Checking Contact Area Of Line
    G04546175Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Insert a new retainer (A) into the connector (B) if the retainer is damaged, or after:
    • replacing the fuel rail.
    • replacing the fuel feed joint.
    • replacing the fuel feed line.
    • replacing the fuel pump.
    • replacing the fuel filter.
    • replacing the fuel gauge sending unit.
    • replacing the EVAP purge pipe.
    • replacing the EVAP canister.
    • removing the retainer from the line.
    • Use the same manufacturer retainer and the same size retainer when the replacing the retainer (see FUEL LINE/QUICK-CONNECT FITTING PRECAUTION  ).
      Fig 2: Inserting Retainer Into Connector
      G04546176Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Before connecting a new fuel tube/quick-connect fitting assembly (A), remove the old retainer from the mating line.
    Fig 3: Remove Old Retainer From Mating Line (1 Of 4)
    G04546177Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 4: Remove Old Retainer From Mating Line (2 Of 4)
    G04546178Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 5: Remove Old Retainer From Mating Line (3 Of 4)
    G04546179Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 6: Remove Old Retainer From Mating Line (4 Of 4)
    G04546180Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Align the quick-connect fittings with the line (A), and align the retainer locking tabs (B) with the connector grooves (C). Then press the quick-connect fittings onto the line until both retainer pawls lock with a clicking sound.
    NOTE: If it is hard to connect, put a small amount of new engine oil on the line end.

    Connection with new retainer: 

    Fig 7: Identifying Connection With New Retainer
    G04546181Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Reconnection to existing retainer: 

    Fig 8: Identifying Reconnection To Existing Retainer
    G04546182Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Make sure the connection is secure and that the tabs are firmly locked into place; check visually and by pulling the connector.
    Fig 9: Pulling Connector
    G04546183Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Reconnect the negative cable to the battery, and turn the ignition switch ON (II) (but do not operate the starter motor). The fuel pump will run for about 2 seconds, and fuel pressure will rise. Repeat two or three times, and check that there is no leakage in the fuel supply system.
  7. Replace the quick connect fitting cover.