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Fuel Tank Replacement

  1. Relieve the fuel pressure (see FUEL PRESSURE RELIEVING  ).
  2. Drain the fuel tank (see FUEL PRESSURE TEST  ).
  3. Raise the vehicle, and support it with jackstands.
  4. Remove the exhaust muffler (see EXHAUST PIPE AND MUFFLER REPLACEMENT ).
  5. Remove the propeller shaft (see PROPELLER SHAFT REMOVAL ).
  6. Remove the fuel tank shield (A).
    Fig 1: Removing Fuel Tank
    G04546191Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the canister cover (B).
  8. Disconnect the fuel vapor hose (C), and quick-connect fittings (D). Disconnect the filler neck hoses (E). Slide back the clamps, then twist the hoses as you pull to avoid damaging them.
  9. Place a jack or other support under the fuel tank (F).
  10. Remove the strap bolts (G).
  11. Remove the fuel tank. If it sticks to the undercoated mounts, carefully pry it off the mounts.
  12. Install the parts in the reverse order of removal.