LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Honda >> 2005 >> Pilot EX >> Repair and Diagnosis >> Engine Performance >> System >> PGM-FI System >> Injector Replacement
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Injector Replacement

  1. Relieve fuel pressure (see FUEL PRESSURE RELIEVING ).
  2. Remove the intake manifold (see REMOVAL ).
  3. Disconnect the Connectors from the injectors (A).
    Fig 1: Disconnecting Connectors From Injectors (A)
    G04546043Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Disconnect the quick-connect fitting (B).
  5. Remove the fuel rail mounting bolts (C) from the fuel rail (D).
  6. Remove the injector clip (E) from the fuel rail.
  7. Remove the injectors from the rails.
  8. Coat the new O-ring (A) with clean engine oil, and insert the injectors (B) into the fuel rail (C).
    Fig 2: Inserting Injectors (B) Into Fuel Rail (C)
    G04546044Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the injector clip (D).
  10. Coat the new injector O-ring (E) with clean engine oil.
  11. Install the injectors in the injector base.
  12. Install the fuel rail mounting bolts.
  13. Install the Connectors on the injectors.
  14. Connect the quick-connect fitting (see FUEL LINE/QUICK-CONNECT FITTING INSTALLATION ).
  15. Install the intake manifold (see INSTALLATION ).
  16. Turn the ignition switch ON (II), but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel pressure in the fuel line rises. Repeat this two or three times, then check for fuel leakage.
scientia non olet · About LEMON Manuals