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Exploded View

Fig 1: Exploded View Transfer Assembly
G04546779Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

Companion flange holder 07XAB-0010100

  1. Remove the transfer cover (A).
    Fig 2: Removing Transfer Cover (A)
    G04546780Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Remove the transfer drive gear/shaft assembly (B), 25 mm thrust shim (C), and tapered roller bearing (D).
  3. Cut the lock tab on the locknut using a chisel.
    Fig 3: Cutting Lock Tab On Locknut
    G04546781Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Secure the transfer housing in a bench vise with soft jaws. To prevent damage to the transfer housing, always use soft jaws or equivalent materials between the transfer housing and the vise.
  5. Install the special tool on the companion flange, then loosen the locknut.
    Fig 4: Installing Special Tool On Companion Flange
    G04546782Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the special tool.
  7. Remove the locknut (A), conical spring washer (B), back-up ring (C), O-ring (D), and companion flange (E) from the transfer output shaft (hypoid gear) (F).
    Fig 5: Removing Locknut (A), Conical Spring Washer (B), Back-Up Ring (C), O-Ring (D), And Companion Flange (E) From Transfer Output Shaft (Hypoid Gear) (F)
    G04546783Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Remove the transfer output shaft (hypoid gear) (A) from the transfer housing (B), then remove the transfer spacer (C) from the transfer output shaft (hypoid gear).
    Fig 6: Removing Transfer Output Shaft (Hypoid Gear) (A) From Transfer Housing (B), Transfer Spacer (C) From Transfer Output Shaft (Hypoid Gear)
    G04546784Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Remove the oil seal (A) and tapered roller bearing (B) from the transfer housing (C).
    Fig 7: Removing Oil Seal (A) And Tapered Roller Bearing (B) From Transfer Housing (C)
    G04546785Courtesy of AMERICAN HONDA MOTOR CO., INC.