Backlash Inspection

NOTE: The illustration shows the 4WD transmission; the 2WD transmission is similar.

Install the drive shaft and intermediate shaft into the differential assembly.
Secure the driveshaft (A) in a bench vise (B) with soft jaws (C). To prevent damage to the driveshaft, always use soft jaws or equivalent material between the driveshaft and the vise.

Fig 1: Measuring Backlash Of Final Driven Gear With Dial Indicator
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Place the intermediate shaft (D) on a V-block (E), then fix the intermediate shaft using a grip (F) or equivalent.
Measure the backlash of the final driven gear (G) with a dial indicator (H).
Standard: 1.1-1.6 mm (0.04-0.06 in.)
If the backlash is out of standard, replace the differential carrier; 4WD (see DIFFERENTIAL CARRIER, FINAL DRIVEN GEAR, AND TRANSFER DRIVE GEAR REPLACEMENT ), 2WD (see DIFFERENTIAL CARRIER, FINAL DRIVEN GEAR, AND TRANSFER DRIVE GEAR REPLACEMENT ).