Clutch Inspection
- Inspect the 4th and 5th clutch pistons and the clutch piston check valves (A).
- If the clutch piston check valve is loose or damaged, replace the clutch piston.
- Check the spring retainer for wear and damage.
- Check the oil seal (A) on the spring retainer of the 1st, 2nd, and 3rd clutches for wear, damage, and peeling.
- If the oil seal is worn, damaged, or peeling, replace the spring retainer.
- Inspect the clutch discs, the clutch plates, and the clutch end-plate for wear, damage, and discoloration.
Standard Thickness
Clutch Discs: 1.94 mm (0.076 in.)
Clutch Plate:
1st Clutch: Wave-plate: 1.6 mm (0.063 in.)
Flat-plate: 1.6 mm (0.063 in.)
2nd Clutch: Wave-plate: 2.0 mm (0.079 in.)
Flat-plate: 2.0 mm (0.079 in.)
3rd Clutch: Wave-plate: 1.6 mm (0.063 in.)
Flat-plate: 1.6 mm (0.063 in.)
4th Clutch (Wave-plate): 2.0 mm (0.079 in.)
5th Clutch (Wave-plate): 2.0 mm (0.079 in.)
- If the clutch discs are worn or damaged, replace them as a set. If the clutch discs are replaced, inspect the clutch clearance the inspection (see CLUTCH CLEARANCE INSPECTION ).
- If any clutch plate is worn, damaged, or discolored, replace the damaged plate with a new plate, and inspect the other wave-plates for a phase difference (see CLUTCH WAVE-PLATE PHASE DIFFERENCE INSPECTION ). If the clutch plate is replaced, inspect the clutch clearance the top disc.
- If the clutch end-plate is worn, damaged, or discolored, inspect the clutch clearance (see CLUTCH CLEARANCE INSPECTION ), then replace the clutch end-plate.