Engine Installation

Special Tools Required 

• Universal eyelet 07AAK-SNAA120
• Engine support hanger, A and Reds AAR-T-12566 *
• Fit engine hanger adapter, VSB02C000026 *

  * These special tools are available through the Honda Tool and Equipment Program, 1-888-424-6857.

1. Raise the vehicle on the lift.
2. Position the engine/transmission under the vehicle. Be sure that they are properly aligned. Carefully lower the vehicle until the engine and transmission are properly positioned in the engine compartment. Make sure the vehicle is not resting on any part of the engine or transmission. Lift and support the engine with a chain hoist and carefully raise the engine/transmission into place.
   NOTE: Reinstall the mounting bolts/support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.
   Fig 1: Identifying Engine/Transmission

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
3. Install the first universal eyelet (A) to the air cleaner housing bracket (B), then install the second universal eyelet (C) to the chain case cover (D).
4. Install the side engine mount/bracket assembly (A), then tighten the mounting bolts and support nuts in the numbered sequence shown.
   Fig 2: Engine Mount/Bracket Assembly Bolts And Nuts With Torque Specifications

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
5. Install the ground cable (B).
6. Install the transmission mount bracket (A), then tighten the support bolt/nuts and mounting bolt in the numbered sequence shown.

   M/T model 

   Fig 3: Transmission Mount Bracket Bolts And Nuts With Torque Specifications - M/T Model

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   A/T model 

   Fig 4: Transmission Mount Bracket Bolts And Nuts With Torque Specifications - A/T Model

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
7. Install the ground cable (B).
8. Install the headlight harness cover.
9. Install the Fit engine hanger adapter (VSB02C000026) to the A and Reds engine support hanger (AAR-T-12566).
   Fig 5: Identifying Engine Hanger Adapter And Engine Support Hanger

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10. Install the front leg assemblies (A), hook (B), and wing nut (C) onto the engine support hanger. Carefully position the engine support hanger on the vehicle, and attach the hook to the slotted hole in the universal eyelet. Tighten the wing nut by hand to lift and support the engine/transmission.
11. Remove the chain hoist, then raise the vehicle on the lift to full height.
12. Using the jack, raise the front subframe up to body.
    Fig 6: Identifying Front Subframe

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13. Install the front subframe (see SUBFRAME REPLACEMENT ).
    NOTE: When installing, align both installation reference holes in the subframe with both reference holes in the body using a screwdriver or tapered punch as a guide.

    Fig 7: Front Subframe With Torque Specification

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
14. M/T model: Install the left front transmission mount/bracket assembly.
    Fig 8: Left Front Transmission Mount/Bracket Assembly With Torque Specifications

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15. Install the rear mount mounting bolts.
    Fig 9: Rear Mount Mounting Bolts With Torque Specifications

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16. Install the steering gearbox bracket, then tighten the steering gearbox mounting bolts.
    Fig 10: Steering Gearbox Mounting Bolts With Torque Specification

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
17. Install the steering gearbox stiffener, then tighten the steering gearbox mounting bolts and stiffener bolts.
    Fig 11: Steering Gearbox Mounting Bolts And Stiffener Bolts With Torque Specifications

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18. Lower the vehicle on the lift.
19. Remove the engine support hanger and universal eyelets.
20. Install the heater hoses.
    Fig 12: Identifying Heater Hoses

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21. Install the upper radiator hose (A) and the lower radiator hose (B).
    Fig 13: Identifying Upper Radiator Hose And Lower Radiator Hose

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22. A/T model: Install the automatic transmission fluid (ATF) cooler hoses.
    Fig 14: Identifying Automatic Transmission Fluid (ATF) Cooler Hoses - A/T Model

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23. Install the radiator fan shroud (see RADIATOR AND FAN REPLACEMENT ).
24. With A/C: Install the A/C condenser fan shroud (see RADIATOR AND FAN REPLACEMENT ).
25. Raise the vehicle on the lift to full height.
26. A/T model: Install the control lever (A) to the selector control shaft (B), then install the shift cable holder (C).
    Fig 15: Control Lever, Selector Control Shaft And Shift Cable Holder With Torque Specifications

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27. Install the shift cable cover (D).
28. With A/C: Install the A/C compressor (A), then connect the A/C compressor clutch connector (B).
    Fig 16: A/C Compressor And A/C Compressor Clutch Connector With Torque Specification

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
29. A/T model: Install a new set ring on the intermediate shaft, then install the intermediate shaft (see INTERMEDIATE SHAFT INSTALLATION ).
30. Install a new set ring on the end of each driveshaft, then install the driveshafts. Make sure each ring "clicks" into place in the differential.
31. Connect the suspension lower arm ball joints (see LOWER ARM REMOVAL/INSTALLATION ).
32. Connect the stabilizer links to the stabilizer bar (see STABILIZER LINK REMOVAL/INSTALLATION ).
33. Install the three way catalytic converter (TWC) (A); use new gaskets (B), new self-locking nuts (C) and new bolts (D).
    NOTE: Tighten the bolts in steps, alternating side-to-side.
    Fig 17: Identifying Three Way Catalytic Converter (TWC), Gaskets, Self-Locking Nuts And New Bolts

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34. Install the splash shield.
    Fig 18: Identifying Splash Shield

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35. Lower the vehicle on the lift.
36. Install the front wheels.
37. Connect the secondary heated oxygen sensor (HO2S) connector (A).
    Fig 19: Identifying Secondary Heated Oxygen Sensor (HO2S) Connector

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38. M/T model: Install the shift cables (A) using the plastic washers (B), washers (C), and new cotter pins (D).
    Fig 20: Shift Cables, Plastic Washers, Washers, And Cotter Pins With Torque Specification

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
39. M/T model: Install the clutch slave cylinder (A) and clutch line bracket mounting bolt (B).
    Fig 21: Clutch Slave Cylinder And Clutch Line Bracket Mounting Bolt With Torque Specifications

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
40. Align the reference mark (C) on the breather tube (D) with the clamp (E) and install the tube in the clamp.
41. Connect the fuel feed hose (A) (see FUEL LINE/QUICK-CONNECT FITTING INSTALLATION ), then install the quick-connect fitting cover (B).
    Fig 22: Identifying Fuel Feed Hose And Quick-Connect Fitting Cover

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42. Install the evaporative emission (EVAP) canister purge valve connector (A), throttle body connector (B), water bypass hoses (C) and purge hose (D).
    Fig 23: Identifying (EVAP) Canister Purge Valve Connector, Throttle Body Connector, Water Bypass Hoses And Purge Hose

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43. Install the brake booster vacuum hose (A), harness holder (B) and manifold absolute pressure (MAP) sensor connector (C).
    Fig 24: Brake Booster Vacuum Hose, Harness Holder And Manifold Absolute Pressure (MAP) Sensor Connector With Torque Specification

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
44. Install the engine cover.
    Fig 25: Engine Cover With Torque Specification

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45. Install the starter cable (A) and engine compartment wire harness connector (B).
    Fig 26: Identifying Starter Cable, Engine Compartment Wire Harness Connector And Battery Cable

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46. Install the battery cable (C) to the under-hood fuse/relay box, then install the cable clamp (D).
47. Push the engine control module (ECM)/powertrain control module (PCM) connectors through the bulkhead, then install the grommet (A).
    Fig 27: Identifying Grommet And Harness Clamps

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48. Install the harness clamps (B).
49. Tighten the blower unit mounting nuts (A).
    Fig 28: Blower Unit Mounting Nuts With Torque Specifications

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50. Connect the engine control module (ECM)/ powertiain control module (PCM) connectors (A), dashboard wire harness connector (B), and throttle actuator control module connector (C).
    Fig 29: Identifying (ECM)/ (PCM) Connectors, Dashboard Wire Harness Connector, And Throttle Actuator Control Module Connector

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
51. Install the passenger's dashboard undercover.
52. Install the battery base (A), then install the harness clamps (B).
    Fig 30: Battery Base And Harness Clamps With Torque Specification

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
53. Install the air cleaner assembly (see AIR CLEANER REMOVAL/INSTALLATION ).
54. Install the battery. Clean the battery posts and cable terminals, then assemble them, and apply grease to prevent corrosion.
55. With A/C: Install the drive belt and adjust it (see DRIVE BELT INSPECTION AND ADJUSTMENT ).
56. Refill the engine with engine oil (see OIL PRESSURE TEST ).
57. Refill the transmission with fluid:
    • Manual transmission (see TRANSMISSION FLUID INSPECTION AND REPLACEMENT )
    • Automatic transmission (see ATF REPLACEMENT )
58. M/T model: Check that the transmission shifts into gear smoothly.
59. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
60. Inspect for fuel leaks. Turn the ignition switch ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.
61. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see COOLANT REPLACEMENT ).
62. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see CLEAR/LEARN PROCEDURE (WITH THE HDS) ).
63. Inspect the idle speed (see IDLE SPEED INSPECTION ).
64. Inspect the ignition timing (see IGNITION TIMING INSPECTION ).
65. Check the wheel alignment (see WHEEL ALIGNMENT ).
66. Enter the anti-theft code for the audio system.
67. Set the clock.