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Fuel Tank Replacement

  1. Relieve the fuel pressure (see FUEL PRESSURE RELIEVING ).
  2. Drain the fuel tank (see FUEL TANK DRAINING ), then disconnect the fuel tank unit 4P connector and the quick-connect fittings from the fuel tank unit.
  3. Lift the vehicle, and support it with jack stands.
  4. Remove the floor center cross-member stiffener (A), fuel tank cover (B), front floor cross beam (C), and tank mount bracket (D).
    Fig 1: Fuel Tank Replacement Components With Torque Specifications
    G05454820Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Disconnect the fuel fill hose (E), fuel suction tube (F), and fuel tank vapor control valve hose (G).
  6. Place a jack or other support under the fuel tank (H), then remove the strap bolts (I).
  7. Remove the fuel tank.
  8. Install the parts in the reverse order of removal.