LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Honda >> 2009 >> S2000 Base >> Repair and Diagnosis >> Engine Performance >> System >> Fuel Supply System >> Fuel Line/Quick-Connect Fitting Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Fuel Line/Quick-Connect Fitting Installation

NOTE: Before you work on the fuel lines and fittings, read the "Fuel Line/Quick-Connect Fitting Precautions" (see FUEL LINE/QUICK-CONNECT FITTING PRECAUTIONS  ).
  1. Check the contact area (A) of the pipe (B) for dirt and damage, and clean if necessary.
    Fig 1: Contacting Area Of Pipe For Dirt And Damage
    G03693256Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Insert a new retainer (A) into the connector (B) if the retainer is damaged, or after:
    • replacing the fuel rail.
    • replacing the fuel feed line.
    • replacing the fuel pump.
    • replacing the fuel filter.
    • replacing the EVAP canister
    • removing the retainer from the line.
      Fig 2: Inserting New Retainer Into Connector
      G03693257Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Before connecting a new fuel tube/quick-connect fitting assembly (A), remove the old retainer from the mating pipe.
    Fig 3: Removing Old Retainer From Mating Pipe (1 Of 2)
    G03693258Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 4: Removing Old Retainer From Mating Pipe (2 Of 2)
    G03693259Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Align the quick-connect fittings with the line (A), and align the retainer locking tabs (B) with the connector grooves (C). Then press the quick-connect fittings onto the line until both retainer tabs lock with a clicking sound.
    NOTE: If it is hard to connect, put a small amount of new engine oil on the line end.
    Fig 5: Aligning Quick-Connect Fittings With Line And Aligning Retainer Locking Tabs With Connector Grooves
    G03693260Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. When you reconnect the connector (A) with the old retainer, make sure the connection is secure and the tabs (B) are firmly locked into place; check visually and also by pulling the connector. When you replace the fuel line with a new one, make sure you remove the ring pull (C) upwards after you confirm the connection is secure.
    NOTE: Before you remove the ring pull, make sure the fuel line connection is secure. If the connection is not secure, the ring pull could break when you try to remove it.
    Fig 6: Removing Ring Pull, Make Sure Fuel
    G03693261Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Reconnect the negative cable to the battery, and turn the ignition switch ON (II) (but do not operate the starter motor). The fuel pump will run for about 2 seconds, and fuel pressure will rise. Repeat two or three times, and check that there is no leakage in the fuel supply system.