Fuel Tank Unit Removal and Installation: Installation

Temporarily attach a new base gasket (A) to the fuel tank unit (B), then insert the fuel tank unit partially into the fuel tank.
NOTE:
- Be careful not to damage the new base gasket.
- Be careful not to bend the fuel gauge sending unit.
- Do not coat the base gasket with oil.
Fig 1: Inserting Fuel Tank Unit Into Fuel Tank
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Transfer the base gasket (A) from the fuel tank unit to the fuel tank.

Fig 2: Aligning Marks On Fuel Tank And Fuel Tank Unit
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Align the marks (B) on the fuel tank and fuel tank unit, then insert the fuel tank unit into the fuel tank until the fuel tank unit rests on top of the base gasket.
NOTE: To avoid a fuel leak, check the base gasket, visually or by hand, to make sure it is not pinched.
Using the special tool, tighten a new locknut (A) with a new locknut plate (B) to the specified torque.
NOTE: Before tightening , align the marks (C) on the locknut with the start of the threads (D).

Fig 3: Aligning Marks On Fuel Tank And Locknut With Torque Specifications
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Using the special tool, tighten the locknut (A) to the specified torque.
NOTE:
- After tightening, make sure the marks are still aligned.
- After installation, check the base gasket, visually or by hand, to make sure it is not pinched.
Fig 4: Aligning Marks On Fuel Tank And Locknut With Torque Specifications
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Connect the fuel tank unit 4P connector, then connect the quick-connect fitting, and the vent tube.
Reconnect the negative cable to the 12 volt battery, and turn the ignition switch to ON (II) (but do not operate the starter motor). The fuel pump will run for about 2 seconds, and fuel pressure rises. Repeat this two or three times, then check for fuel leaks.
Install the access panel.
Install the rear seat cushion (see REAR SEAT REMOVAL/INSTALLATION ).
Install the fuel fill cap.