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Fuel Line/Quick-Connect Fitting Installation

NOTE: Before you work on the fuel lines and fittings, read the Fuel Line/Quick-Connect Fitting Precautions (see FUEL LINE/QUICK-CONNECT FITTING PRECAUTIONS  ).
  1. Check the contact area (A) of the line (B) for dirt or damage, and clean it if needed.
    Fig 1: Identifying Contact Area Of Line
    G06429536Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Insert a new retainer (A) into the connector (B) if the retainer is damaged, or after:
    • replacing the fuel rail.
    • replacing the fuel feed line.
    • replacing the fuel pump.
    • replacing the fuel filter.
    • replacing the fuel gauge sending unit.
    • replacing the EVAP purge line.
    • replacing the EVAP canister.
    • replacing the fuel fill pipe.
    • replacing the fuel tank.
    • removing the retainer from the fuel line.
    • Use the same manufacturer retainer and the same size when replacing the retainer (see FUEL LINE/QUICK-CONNECT FITTING PRECAUTIONS  ).
    Fig 2: Inserting Retainer Into Connector
    G06429537Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Before connecting a new fuel tube/quick-connect fitting assembly (A), remove the old retainer (B) from the mating line.
    NOTE: When replacing the fuel tube/quick - connect fitting assembly at the engine compartment, remove the air cleaner (see AIR CLEANER REMOVAL/INSTALLATION ), and the bracket (C).
    Fig 3: Identifying Fuel Tube/Quick-Connect Fitting Assembly And Retainer (1 Of 2)
    G06429538Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 4: Identifying Fuel Tube/Quick-Connect Fitting Assembly And Retainer (2 Of 2)
    G06429539Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Align the quick-connect fittings with the line (A), and align the retainer locking tabs (B) with the connector grooves (C). Then press the quick-connect fittings onto the line until both retainer tabs lock with a clicking sound.
    NOTE: If it is hard to connect, put a small amount of new engine oil on the line end.

    Connection with new retainer 

    Fig 5: Identifying Connection With Retainer
    G00496900Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Connection to new fuel line 

    Fig 6: Identifying Connection To Fuel Line
    G06429541Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Connection to new fuel line: Fuel fill neck tube 

    Fig 7: Identifying Connection To Fuel Fill Neck Tube
    G00496901Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Connection to new fuel line: Fuel vent tube 

    Fig 8: Identifying Connection To Fuel Vent Tube
    G00496902Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Reconnection to existing retainer 

    Fig 9: Identifying Reconnection To Existing Retainer
    G06429542Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Reconnection to existing retainer: Fuel fill neck tube 

    Fig 10: Identifying Reconnection To Fuel Fill Neck Tube
    G00496903Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. When you are reconnecting the connector with the old retainer, make sure the connection is secure and the tabs (A) are firmly locked into place; check visually and also by pulling the connector (B). When you are replacing the fuel line with a new one, make sure you remove the ring pull (C) upwards after you confirm the connection is secure.
    NOTE: Before you remove the ring pull, make sure the fuel line connection is secure. If the connection is not secure, the ring pull could break when you try to remove it.

    Reconnection to existing retainer 

    Fig 11: Identifying Reconnection To Existing Retainer
    G06429543Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Connection to new fuel line 

    Fig 12: Identifying Connection To Fuel Line
    G06429544Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Turn the ignition switch to ON (II) (but do not operate the starter motor). The fuel pump will run for about 2 seconds, and fuel pressure will rise. Repeat two or three times, then check for fuel leaks.