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Fuel Tank Replacement

  1. Drain the fuel tank (see FUEL TANK DRAINING  ).
  2. Raise the vehicle on a lift.
  3. Disconnect the quick-connector fitting (A), and the hose (B). Slide back the clamps, then twist the hose as you pull to avoid damaging it.
    Fig 1: Quick-Connector Fitting, Hose, Fuel Tank And Strap Bolts With Torque Specifications
    G06966708Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Disconnect the fuel vapor hose connector (C).
  5. Place a jack or other support under the fuel tank (D), then remove the strap bolts (E) and the straps (F).
  6. Remove the fuel tank.
  7. Install the parts in the reverse order of removal.
    NOTE:
    • New fuel tanks have a ring pull (G) at the fuel vapor hose connector (H). When you connect the hose and confirm that the connection is secure, remove the ring pull by pulling it down.
    • Before connecting the fuel fill pipe and the quick-connect fitting, check for dirt, and clean it if needed, taking care not to damage the fuel fill pipe and other parts.
    • When installing the fuel tank protector, make sure to insert it into the clip (I) in the direction shown.