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Fuel Line/Quick-Connect Fitting Installation

NOTE: Before you work on the fuel lines and fittings, read the Fuel Line/Quick-Connect Fitting Precautions (see FUEL LINE/QUICK-CONNECT FITTING PRECAUTIONS ).
  1. Check the contact area (A) of the line (B) for dirt or damage, and clean it if needed.
    Fig 1: Identifying Contact Area Of Fuel Line
    G08092542Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Insert a new retainer (A) into the connector (B) if the retainer is damaged, or after:
    • replacing the fuel rail.
    • replacing the fuel feed line.
    • replacing the fuel pump.
    • replacing the fuel filter.
    • replacing the fuel gauge sending unit.
    • replacing the EVAP purge line.
    • replacing the EVAP canister.
    • replacing the fuel fill pipe.
    • replacing the fuel tank.
    • removing the retainer from the fuel line.
    NOTE: When you replace a retainer, use the same size and manufacturer as the original retainer (see FUEL LINE/QUICK-CONNECT FITTING PRECAUTIONS ).
    Fig 2: Inserting Retainer Into Connector
    G08092543Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Before connecting a new fuel tube/quick-connect fitting assembly (A), remove the old retainer (B) from the mating line.
    NOTE: When replacing the fuel tube/quick-connect fitting assembly at the engine compartment, remove the air cleaner (see AIR CLEANER REMOVAL/INSTALLATION ), and the bracket (C).
    Fig 3: Removing Retainer From Mating Line (1 Of 2)
    G08092544Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 4: Removing Retainer From Mating Line (2 Of 2)
    G08092545Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Align the quick-connect fittings with the line (A), and align the retainer locking tabs (B) with the connector grooves (C). Then press the quick-connect fittings onto the line until both retainer tabs lock with a clicking sound.
    NOTE: If it is hard to connect, put a small amount of new engine oil on the line end.

    Connection with new retainer 

    Fig 5: Aligning Retainer Locking Tabs With Connector Grooves - Connection With New Retainer (1 Of 2)
    G08092546Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 6: Aligning Retainer Locking Tabs With Connector Grooves - Connection With New Retainer (2 Of 2)
    G08092547Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Connection to new fuel line 

    Fig 7: Aligning Retainer Locking Tabs With Connector Grooves - Connection To New Fuel Line
    G08092548Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Connection to new fuel line: Fuel fill neck tube 

    Fig 8: Aligning Retainer Locking Tabs With Connector Grooves (Connection To New Fuel Line: Fuel Fill Neck Tube)
    G08092549Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Connection to new fuel line: Fuel vent tube 

    Fig 9: Aligning Retainer Locking Tabs With Connector Grooves (Connection To New Fuel Line: Fuel Vent Tube)
    G08092550Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Reconnection to existing retainer 

    Fig 10: Aligning Retainer Locking Tabs With Connector Grooves (Reconnection To Existing Retainer)
    G08092551Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Reconnection to existing retainer: Fuel fill neck tube 

    Fig 11: Aligning Retainer Locking Tabs With Connector Grooves (Reconnection To Existing Retainer: Fuel Fill Neck Tube)
    G08092552Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. When you are reconnecting with the existing retainer, make sure the connection is secure and the tabs (A) are firmly locked into place; check visually and also by pulling the connector (B). When you replacing the fuel line with a new one, make sure you remove the ring pull (C) upwards after you confirm the connection is secure.
    NOTE: Before you remove the ring pull, make sure the fuel line connection is secure. If the connection is not secure, the ring pull could break when you try to remove it.

    Reconnection to existing retainer 

    Fig 12: Pulling Connector (Reconnection To Existing Retainer)
    G08092553Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Connection to new fuel line 

    Fig 13: Pulling Connector (Connection To New Fuel Line)
    G08092554Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Turn the ignition switch to ON (II). The fuel pump run for about 2 seconds, and the fuel pressure rises. Repeat this two or three times, then make sure there are no fuel leaks.