Engine Block (1.5 L)

WARNING: This page is about a different variant/trim than selected.

Item	Measurement	Qualification	Standard or New	Service Limit
Block	Warpage of deck		0.07 mm (0.002 in) max.	-
	Bore diameter	X	73.000-73.020 mm (2.87401-2.87480 in)	73.065 mm (2.87657 in)
	Bore diameter	Y	73.000-73.015 mm (2.87401-2.87460 in)	73.065 mm (2.87657 in)
	Bore taper		-	0.050 mm (0.00197 in)
	Reboring limit		-	0.25 mm (0.0098 in) max.
Piston	Skirt O.D. at 10 mm (0.39 in) from bottom of skirt		72.972-72.979 mm (2.87291-2.87318 in)	72.962 mm (2.87251 in)
Piston	Clearance in cylinder		0.021-0.043 mm (0.00083-0.00169 in)	0.050 mm (0.00197 in)
Piston ring	Ring-to-groove clearance	Top	0.065-0.090 mm (0.003 in)	0.130 mm (0.005 in)
	Ring-to-groove clearance	Second	0.030-0.055 mm (0.002 in)	0.120 mm (0.004 in)
	Ring end gap	Top	0.15-0.20 mm (0.006-0.007 in)	0.55 mm (0.021 in)
		Second	0.25-0.37 mm (0.010-0.014 in)	0.60 mm (0.023 in)
		Oil	0.20-0.50 mm (0.008-0.019 in)	0.80 mm (0.031 in)
Piston pin	O.D.		19.960-19.964 mm (0.78583-0.78598 in)	19.960 mm (0.78583 in)
Piston pin	Pin-to-piston clearance		-0.004-0.003 mm (-0.00016-0.00012 in)	0.006 mm (0.00024 in)
Connecting rod	Pin-to-rod clearance		0.004-0.016 mm (0.00016-0.00063 in)	0.020 mm (0.00079 in)
	Big end bore diameter		43.0 mm (1.693 in)	-
	End play		0.15-0.35 mm (0.006-0.013 in)	0.45 mm (0.0177 in)
Crankshaft	Rod/main journal taper		0.005 mm (0.00020 in) max.	0.010 mm (0.00039 in)
	Rod/main journal out-of-round		0.005 mm (0.00020 in) max.	0.010 mm (0.00039 in)
	End play		0.10-0.35 mm (0.0039-0.0138 in)	0.45 mm (0.0177 in)
	Total runout		0.03 mm (0.0012 in) max.	0.040 mm (0.00157 in)
Crankshaft bearing	Main bearing-to-journal oil clearance		0.018-0.036 mm (0.00071-0.00142 in)	0.050 mm (0.00197 in)
Crankshaft bearing	Connecting rod bearing-to-journal oil clearance		0.020-0.038 mm (0.00079-0.00150 in)	-