Engine Removal and Installation: Installation
NOTE:
- How to read the torque specifications .
- Reinstall the mounting bolts/support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.
- Engine Mount Bracket - Install
1. Install the engine mount brackets and the accessory brackets, then tighten the bolts to the specified torque.
- Engine - Install
1. Position the engine/transmission under the vehicle. Be sure that they are properly aligned. Carefully lower the vehicle until the engine/transmission are properly positioned in the engine compartment. Make sure the vehicle is not resting on any part of the engine/transmission. Support the engine/transmission with chain hoist (A) and carefully raise the engine/transmission into place. - Upper Half of Side Engine Mount Bracket Mounting Bolt (Engine Side) - Loosely Install
- Engine Support Hanger - Install
1. Install the engine hanger balance bar (VSB02C000041). Attach the front arm (A) to the front cylinder head with a commercially available spacer (B) and a 10 x 1.25 mm bolt (C). Attach the rear arm (D) to the rear cylinder head with a commercially available spacer (E) and an 8 x 1.25 mm bolt (F). 2. Install the engine support hanger (AAR-T1256) onto the vehicle as shown, and attach the hook to the slotted hole in the engine hanger balance bar. Tighten the wing nut (G) by hand, and lift and support the engine/transmission.
NOTE:
- Be careful when working around the windshield.
- AAR-T1256 two sets required for stacking additional cross section bars.
- Be careful not to damage the hood opener cable when installing the engine support hanger at the front bulkhead.
- Chain Hoist - Remove
- Vehicle - Lift
1. Raise the vehicle. - Front Subframe - Support
- Front Subframe - Install
- Transmission Mount - Loosely Install
- Transmission Ground Cable - Connect (Transmission Side)
- Connector (Front ACM Subharness) - Connect
- Vehicle - Lift
1. Lower the vehicle. - Rear Engine Mount and Rear Engine Mount Stop Mounting Bolt - Loosely Install
1. Loosely install the rear engine mount mounting bolt (A), the rear engine mount stop (B), and the heat shield (C). 2. Connect the connector (D).
- Engine Support Hanger and Engine Hanger Balance Bar - Remove
NOTE: After removing the engine support hanger, install the front damper caps.
- Front Bulkhead - Move
- Front Engine Mount and Front Engine Mount Stop Mounting Bolt - Loosely Install
1. Loosely install the front engine mount mounting bolt (A) and the front engine mount stop (B). - All Engine Mount Mounting Bolt and Nut - Tighten
- No. 6 Cylinder Ignition Coil - Install
- Connector Bracket and Harness Bracket - Install
1. Install the connector bracket (A) to the front cylinder head.
2. Install the harness bracket (B) to the rear cylinder head.
- Positive Cable - Connect
1. Connect the positive cables (A). 2. Install the harness clamp (B).
3. Connect the connector (C).
4. Install the connector clamp (D).
5. Install the cover (E).
- A/C Compressor - Install
- Right Front Bulkhead Brace - Install
- Alternator - Install
- Radiator - Install
- Radiator Fan Shroud Assembly and A/C Condenser Fan Shroud Assembly - Install
- Heater Hose (Engine Side) - Connect
1. Connect the heater hoses (A), and install the heater hoses to the clamp (B). - Vehicle - Lift
1. Raise the vehicle. - Front Driveshaft - Install
- Lower Arm Ball Joint - Connect
- Lower Stabilizer Link Ball Joint - Connect
- Tie-Rod End Ball Joint - Connect
- Connector (EPS Motor/Control Unit) - Connect
- Under-Floor TWC/Exhaust Pipe A - Install
- Front Subframe Stiffener Plate - Install
- Undercover - Install
- Front Inner Fender - Install
- Front Wheel - Install
- Vehicle - Lift
1. Lower the vehicle. - Steering Joint - Connect
- EVAP Canister Purge Hose and Brake Booster Vacuum Hose - Connect
1. Install the EVAP canister purge joint (A). 2. Connect the brake booster vacuum hose (B) and the EVAP canister purge hose (C).
- Fuel Feed Hose (High Pressure Fuel Pump Side) - Connect
- Connector (PCM and Engine Wire Harness) - Connect
1. Install the harness clamp (A). 2. Connect the connectors (B).
3. Install the cover (C).
- Intake Air Duct - Install
- 12 Volt Battery - Install
- Engine Oil - Refill
- ATF - Refill
- Engine Coolant - Refill
- Fuel Leak - Check
- Air Cleaner, Air Intake Duct, and Air Guide - Install
- Fluid Leak - Check
- PCM - Reset
- CKP Pattern - Clear/Learn
- Idle Speed - Inspect
- Ignition Timing - Inspect
- Front Bulkhead Cover - Install
- Engine Cover - Install
- Cowl Cover - Install
- Wheel Alignment - Check
- VSA Sensor Neutral Position - Memorize