Engine Removal and Installation: Removal
NOTE:
- Use fender covers to avoid damaging painted surfaces.
- To avoid damaging the wiring and terminals, unplug the wiring connectors carefully while holding the connector portion.
- Mark all wiring and hoses to avoid misconnection. Also, be sure that they do not contact other wiring or hoses, or interfere with other parts.
- Cowl Cover - Remove
- Hood - Wide Open
1. Open the hood, and secure it with the hood support rod (A) in the wide-open position (B). - Engine Cover - Remove
- Front Bulkhead Cover - Remove
- Fuel Pressure - Relieve
- Air Cleaner, Air Intake Duct, and Air Guide - Remove
- 12 Volt Battery - Remove
- Intake Air Duct - Remove
- Connector (PCM and Engine Wire Harness) - Disconnect
1. Remove the cover (A). 2. Disconnect the connectors (B).
3. Remove the harness clamp (C).
- Fuel Feed Hose (High Pressure Fuel Pump Side) - Disconnect
- EVAP Canister Purge Hose and Brake Booster Vacuum Hose - Disconnect
1. Disconnect the brake booster vacuum hose (A) and the EVAP canister purge hose (B). 2. Remove the EVAP canister purge joint (C).
- Steering Joint - Disconnect
- Radiator Cap - Remove
- Vehicle - Lift
1. Raise and support the vehicle . - Front Wheel - Remove
- Engine Coolant - Drain
- Engine Oil - Drain
- ATF - Drain
- Front Inner Fender - Remove
NOTE: Remove the appropriate portion of the front inner fender.
- Undercover - Remove
NOTE: Remove the necessary part(s).
- Front Subframe Stiffener Plate - Remove
- Under-Floor TWC/Exhaust Pipe A - Remove
NOTE: Do not remove the front secondary HO2S.
- Connector (EPS Motor/Control Unit) - Disconnect
- Tie-Rod End Ball Joint - Disconnect
- Lower Stabilizer Link Ball Joint - Disconnect
- Lower Arm Ball Joint - Disconnect
- Front Driveshaft - Remove
- Vehicle - Lift
1. Lower the vehicle. - Heater Hose (Engine Side) - Disconnect
1. Disconnect the heater hoses (A), and remove the heater hoses from the clamp (B). - Radiator Fan Shroud Assembly and A/C Condenser Fan Shroud Assembly - Remove
- Radiator - Remove
- Alternator - Remove
- Right Front Bulkhead Brace - Remove
- A/C Compressor - Move
NOTE:
- Do not disconnect the A/C hoses.
- Do not bend the A/C hoses excessively.
- Hang the A/C compressor with a wire tie.
- Positive Cable - Disconnect
1. Remove the cover (A). 2. Disconnect the positive cables (B).
3. Remove the harness clamp (C).
4. Remove the connector clamp (D).
5. Disconnect the connector (E).
- Connector Bracket and Harness Bracket - Move
1. Move the connector bracket (A) from the front cylinder head; use the bracket bolt hole (B) to attach the engine hanger balance bar front arm.
2. Move the harness bracket (C) from the rear cylinder head; use the bracket bolt hole (D) to attach the engine hanger balance bar rear arm.
- Front Bulkhead - Temporary Install
- Engine Support Hanger - Install
- No. 6 Cylinder Ignition Coil - Remove
- Front Engine Mount Stop and Front Engine Mount Mounting Bolt - Remove
1. Remove the front engine mount stop (A) and the front engine mount mounting bolt (B). - Rear Engine Mount Stop and Rear Engine Mount Mounting Bolt - Remove
1. Remove the rear engine mount stop (A), the heat shield (B), and the rear engine mount mounting bolt (C). 2. Disconnect the connector (D).
- Vehicle - Lift
1. Raise the vehicle. - Connector (Front ACM Subharness) - Disconnect
- Transmission Ground Cable - Disconnect (Transmission Side)
- Transmission Mount - Remove
- Front Subframe - Support
- Front Subframe - Remove
- Vehicle - Lift
1. Lower the vehicle. - Chain Hoist - Attach
1. Attach a chain hoist (A) to the engine hanger (B) and the transmission hanger (C), then lift the engine/transmission until it is securely supported by the chain hoist. - Engine Support Hanger - Remove
- Upper Half of Side Engine Mount Bracket Mounting Bolt (Engine Side) - Remove
- Engine - Remove
1. Check that the engine/transmission is completely free of the vacuum hoses, the fuel hoses, the coolant hoses, and the electrical wiring. 2. Slowly lower the engine/transmission about 150 mm (5.91 in). Check once again that all the hoses and the electrical wiring are disconnected and free from the engine/transmission, then lower it all the way and support it.
3. Remove the chain hoist from the engine/transmission.
4. Raise the vehicle, and remove the engine/transmission from under the vehicle.