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Home >> Hummer >> 2004 >> H2 4D Utility Pickup >> Repair and Diagnosis >> Body & Frame >> Windows >> Door System >> Repair Instructions >> Handle Bezel Replacement - Inside >> Installation Procedure
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Installation Procedure

    Fig 1: Inside Pull Handle Bezel Assembly
    GM1429709Courtesy of GENERAL MOTORS CORP.
  1. Position the replacement pull handle bezel assembly to the door trim panel.
  2. Place the door trim panel, back-side up, on a clean prepared non-abrasive surface.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the 2 screws (2).

    Tighten:  Tighten the screws to 2.8 N.m (25 lb in).

  4. Use clamps to temporarily secure handle bezel to door trim panel.
  5. Using a Weller model 8200 soldering gun, or equivalent, equipped with a flat tip, heat and bend the tabs (1) securing the handle bezel to the door panel.
  6. Heat the tabs (4) securing the handle bezel to the door panel.
    7. IMPORTANT: A desirable round heat-stake weld should have an approximate diameter of 13 mm (1/2 in) and height 2 mm (3/32 in).
  7. Use a soldering gun equipped with a flat tip. Using a circular motion, apply firm steady pressure to spread the heat-stake (3) material into the door trim panel to achieve a proper weld.
  8. Allow for heat-stakes to cool and remove clamps.
  9. Verify that the pull handle bezel is securely heat-staked to the door trim panel.
  10. Install the door trim panel. Refer to Trim Panel Replacement - Side Front Door  or Trim Panel Replacement - Side Rear Door .
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