LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Hummer >> 2005 >> H2 4D Utility Pickup >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - Introduction >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: Fuel Fill Hose & Hose Clamps
    GM832912Courtesy of GENERAL MOTORS CORP.
  1. Uncap the fuel tank.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the fuel fill and vent pipe hose assembly to the fuel tank.

    Tighten:  Tighten the vent hose clamp and the fuel fill pipe clamp to 2.5 N.m (22 lb in).

  3. Install the fuel fill pipe bracket bolt.

    Tighten:  Tighten the bolt to 12 N.m (106 lb in).

  4. Connect the rear axle vent and air spring compressor hoses to the retainer on the fuel fill pipe, if applicable.
  5. Install the left rear wheelhouse panel. Refer to Wheelhouse Panel Replacement in Body Rear End.
  6. Lower the vehicle.
  7. Install fill pipe/housing bezel by fitting into offset slots and rotating clockwise.
  8. Install the fuel fill pipe housing to the fuel fill pipe bolts.

    Tighten:  Tighten the fuel fill pipe housing to fuel fill pipe bolts to 2.3 N.m (20 lb in).

    9. Fig 2: Fuel Filler Cap
    GM832911Courtesy of GENERAL MOTORS CORP.
  9. Refill the fuel system.
  10. Install the fuel filler cap.
scientia non olet · About LEMON Manuals