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Coupling Assembly: Disassembly

Remove the coupling flange mounting nut.

Fig 1: Identifying Flange Mounting Nut
Courtesy of HYUNDAI MOTOR CO.
Remove the flange spacer.

Fig 2: Identifying Flange Spacer
Courtesy of HYUNDAI MOTOR CO.
Remove the coupling flange oil seal.

Fig 3: Identifying Coupling Flange Oil Seal
Courtesy of HYUNDAI MOTOR CO.
Using a general tool, 3-way puller, remove the flange assembly.

Fig 4: Removing Flange Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the flange oil seal using special tool (09432 33200).

Fig 5: Removing Flange Oil Seal
Courtesy of HYUNDAI MOTOR CO.
Remove the coupling case assembly.

Fig 6: Removing Coupling Case
Courtesy of HYUNDAI MOTOR CO.
1. Remove the coupling case oil seal
  
  Fig 7: Removing Coupling Case Oil Seal
  Courtesy of HYUNDAI MOTOR CO.
  
  NOTE: Insert the (-) driver between the oil seal and the clutch housing, then remove the oil seal
2. Remove the snap ring.
3. Remove the Electric Magnetic clutch mounting nuts (3EA).
Fig 8: Identifying Electric Magnetic Clutch Mounting Nuts
Courtesy of HYUNDAI MOTOR CO.

Fig 9: Identifying Electric Magnetic Clutch
Courtesy of HYUNDAI MOTOR CO.
Remove the wave spring for fixing the back plate and the secondary clutch assembly.

Fig 10: Identifying Wave Spring
Courtesy of HYUNDAI MOTOR CO.
Remove the snap ring.

Fig 11: Removing Snap Ring
Courtesy of HYUNDAI MOTOR CO.
After removing the oil seal, remove the snap ring.

Fig 12: Removing Snap Ring
Courtesy of HYUNDAI MOTOR CO.
Remove the back plate and the secondary clutch assembly simultaneously using special tool (09478-26100).

Fig 13: Removing Back Plate & Secondary Clutch Assembly
Courtesy of HYUNDAI MOTOR CO.
1. Separate the back plate from the input shaft.
  
  Fig 14: Separating Back Plate From Input Shaft
  Courtesy of HYUNDAI MOTOR CO.
2. Remove the plates (10EA) and the discs (10EA).
  
  Fig 15: Identifying Plates & Discs
  Courtesy of HYUNDAI MOTOR CO.
3. Remove the armature.
  
  Fig 16: Identifying Armature
  Courtesy of HYUNDAI MOTOR CO.
4. Remove the input shaft.
Fig 17: Identifying Input Shaft
Courtesy of HYUNDAI MOTOR CO.
Remove the steel balls (6EA) on the base cam.

Fig 18: Identifying Steel Balls
Courtesy of HYUNDAI MOTOR CO.
Remove the base cam.

Fig 19: Identifying Base Cam
Courtesy of HYUNDAI MOTOR CO.
Remove the thrust washer.

Fig 20: Identifying Thrust Washer
Courtesy of HYUNDAI MOTOR CO.
Remove the thrust race.

Fig 21: Identifying Thrust Race
Courtesy of HYUNDAI MOTOR CO.
Remove the snap ring.

Fig 22: Removing Snap Ring
Courtesy of HYUNDAI MOTOR CO.
Remove the clutch of the primary clutch.

Fig 23: Identifying Disc
Courtesy of HYUNDAI MOTOR CO.
Remove the plate of the primary clutch.

Fig 24: Identifying Plate

G00791459

Courtesy of HYUNDAI MOTOR CO.

NOTE: Additionally remove each 2EA discs and plates alternately.