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Battery Test Procedure

  1. Connect the tester to the battery.
    1. Red clamp to battery positive (+) terminal.
    2. Black clamp to battery negative (-) terminal.
      Fig 1: Connecting Tester To Battery
      G06804908Courtesy of HYUNDAI MOTOR CO.
      CAUTION: Connect clamps securely. If "CHECK CONNECTION" message is displayed on the screen, reconnect clamps securely.
  2. The tester will ask if the battery is connected "IN-VEHICLE" or "OUT-OF-VEHICLE". Make your selection by pressing the arrow buttons; then press ENTER.
    Fig 2: Screen Display - IN-VEHICLE
    G06804909Courtesy of HYUNDAI MOTOR CO.
  3. Select CCA and press the ENTER button.
    Fig 3: Screen Display - CCA
    G06804910Courtesy of HYUNDAI MOTOR CO.
    NOTE: CCA : Cold cranking amps, is an SAE specification for cranking batteried at -0.4°F (-18°C).
  4. Set the CCA value displayed on the screen to the CCA value marked on the battery label by pressing up and down buttons and press ENTER.
    Fig 4: Screen Display - SET RATING
    G06804911Courtesy of HYUNDAI MOTOR CO.
    NOTE: The battery ratings (CCA) displayed on the tester must be identical to the ratings marked on battery label.
  5. The tester will conduct battery test.
    Fig 5: Screen Display - TESTING
    G06804912Courtesy of HYUNDAI MOTOR CO.
  6. The tester displays battery test results including voltage and battery ratings.

    Refer to the following table and take the appropriate action as recommended by the Micro 570.

    Fig 6: Screen Display - BATTERY CONDITION
    G06804913Courtesy of HYUNDAI MOTOR CO.

    Battery Test Results 

    BATTERY TEST RESULT CHART

    Result On Printer Remedy
    GOOD BATTERY No action is required.
    GOOD RECHARGE Battery is in a good state.
    Recharge the battery and use.
    CHARGE & RETEST Battery is not charged properly.
    • Charge and test the battery again. (Failure to charge the battery fully may read incorrect measurement value.)
    REPLACE BATTERY Replace battery and recheck the charging system.
    • Improper connection between battery and vehicle cables may cause "REPLACE BATTERY", retest the battery after removing cables and connecting the tester to the battery terminal directly prior to replacing the battery.
    BAD CELL-REPLACE Charge and retest the battery.
    • If the Micro 570 recommends "REPLACE BATTERY", replace the battery and recheck the charging system.
    WARNING: Whenever filing a claim for battery, the print out of the battery test results must be attached.

    Starter Test Procedure 

  7. After the battery test, press ENTER immediately for the starter test.
    Fig 7: Screen Display - PRESS ENTER FOR STARTER TEST
    G06804914Courtesy of HYUNDAI MOTOR CO.
  8. Start the engine.
    Fig 8: Screen Display - START ENGINE
    G06804915Courtesy of HYUNDAI MOTOR CO.
  9. Cranking voltage and starter test results will be displayed on the screen.

    Refer to the following table and take the appropriate action as recommended by the Micro 570.

    Fig 9: Screen Display - CRANKING VOLTAGE
    G06804916Courtesy of HYUNDAI MOTOR CO.

    Starter Test Results 

    STARTER TEST RESULT CHART

    Result On Printer Remedy
    CRANKING VOLTAGE NORMAL System shows a normal starter draw.
    CRANKING VOLTAGE LOW Cranking voltage is lower than normal level.
    • Check starter.
    CHARGE BATTERY The state of battery charge is too low to test.
    • Charge the battery and retest.
    REPLACE BATTERY Replace battery.
    • If the vehicle is not started though the battery condition of "GOOD BATTERY" is displayed, check wiring for open circuit, battery cable connection, starter and repair or replace as necessary.
    • If the engine does crank, check fuel system.
    NOTE: When testing the vehicle with old diesel engines, the test result will not be favorable if the glow plug is not heated. Conduct the test after warming up the engine for 5 minutes.

    Charging System Test Procedure 

  10. Press ENTER to begin charging system test.
    Fig 10: Screen Display - PRESS ENTER FOR CHARGING TEST
    G06804917Courtesy of HYUNDAI MOTOR CO.
  11. The tester displays the actual voltage of alternator.

    Press ENTER to continue.

    Fig 11: Screen Display - ALTERNATOR VOLTAGE
    G06804918Courtesy of HYUNDAI MOTOR CO.
  12. Turn off all electrical load and rev engine for 5 seconds with pressing the accelerator pedal. (Follow the instructions on the screen)
    Fig 12: Screen Display - LOADS OFF REV ENGINE 5 SEC
    G06804919Courtesy of HYUNDAI MOTOR CO.
    Fig 13: Screen Display - INCREASE REV
    G06804920Courtesy of HYUNDAI MOTOR CO.
    Fig 14: Screen Display - HOLD REV
    G06804921Courtesy of HYUNDAI MOTOR CO.
  13. The message that engine RPM is detected will be displayed on the screen. Press ENTER to continue.
    Fig 15: Screen Display - RPM DETECTED ENTER TO CONTINUE
    G06804922Courtesy of HYUNDAI MOTOR CO.
  14. If the engine RPM is not detected, press ENTER after revving engine.
    Fig 16: Screen Display - ENTER TO CONT AFTER REVVING
    G06804923Courtesy of HYUNDAI MOTOR CO.
  15. The tester will conduct charging system test during loads off.
    Fig 17: Screen Display - TESTING
    G06804924Courtesy of HYUNDAI MOTOR CO.
    Fig 18: Screen Display - TESTING
    G06804925Courtesy of HYUNDAI MOTOR CO.
  16. Turn on electrical loads (air conditioner, lamps, audio and etc). Press ENTER to continue.
    Fig 19: Screen Display - TURN ON ELECTRICAL LOADS
    G06804926Courtesy of HYUNDAI MOTOR CO.
  17. The tester will conduct charging system test during loads on.
    Fig 20: Screen Display - TESTING
    G06804927Courtesy of HYUNDAI MOTOR CO.
  18. Rev engine for 5 seconds with pressing the accelerator pedal. (Follow the instructions on the screen)
    Fig 21: Screen Display - LOADS ON REV ENGINE 5 SEC
    G06804928Courtesy of HYUNDAI MOTOR CO.
    Fig 22: Screen Display - INCREASE REV
    G06804929Courtesy of HYUNDAI MOTOR CO.
    Fig 23: Screen Display - HOLD REV
    G06804930Courtesy of HYUNDAI MOTOR CO.
  19. The message that engine RPM is detected will be displayed on the screen. Press ENTER to continue.
    Fig 24: Screen Display - RPM DETECTED ENTER TO CONTINUE
    G06804931Courtesy of HYUNDAI MOTOR CO.
  20. If the engine RPM is not detected, press ENTER after revving engine.
    Fig 25: Screen Display - ENTER TO CONT AFTER REVVING
    G06804932Courtesy of HYUNDAI MOTOR CO.
  21. Turn off electrical loads (air conditioner, lamps, audio and etc). Turn the engine off.
    Fig 26: Screen Display - TURN OFF ELECTRICAL LOADS
    G06804933Courtesy of HYUNDAI MOTOR CO.
  22. Charging voltage and charging system test results will be displayed on the screen.

    Shut off engine end disconnect the tester clamps from the battery. Refer to the following table and take the appropriate action as recommended by the Micro 570.

    Fig 27: Screen Display - CHARGING VOLTAGE And CHARGING SYSTEM TEST
    G06804934Courtesy of HYUNDAI MOTOR CO.
    Fig 28: Screen Display - DIODE RIPPLE NORMAL
    G06804935Courtesy of HYUNDAI MOTOR CO.
    Fig 29: Screen Display - CHARGING SYSTEM NORMAL
    G06804936Courtesy of HYUNDAI MOTOR CO.

    Charging System Test Results 

    CHARGING SYSTEM TEST RESULT CHART

    Result On Printer Remedy
    CHARGING SYSTEM NORMAL/DIODE RIPPLE NORMAL Charging system is normal.
    NO CHARGING VOLTAGE Alternator does not supply charging current to battery.
    • Check belts, connection between alternator and battery and replace belts or cable or alternator as necessary.
    LOW CHARGING VOLTAGE Alternator does not supply charging current to battery and electrical load to system fully.
    • Check belts and alternator and replace as necessary.
    HIGH CHARGING VOLTAGE The voltage from alternator to battery is higher than normal limit during voltage regulating.
    • Check connection and ground and replace regulator as necessary.
    • Check electrolyte level in the battery
    EXCESS RIPPLE DETECTED One or more diodes in the alternator is not functioning properly.
    • Check alternator mounting and belts and replace as necessary.