Repair Procedures: Installation

Tightening torque: 

Oil pump assembly bolts:

19.6 ~ 23.5Nm (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)

Oil pump sprocket bolts:

21.6 ~ 25.5Nm (2.2 ~ 2.6kgf.m, 15.9 ~ 18.8lb-ft)

Fig 1: Identifying Oil Pump Assembly And Sprocket

Courtesy of HYUNDAI MOTOR CO.

1. Using a gasket scraper, remove all the old gasket material from the gasket surfaces.
2. Before assembling the oil pan, the liquid sealant LT5900H or equivalent should be applied on upper oil pan.

   The part must be assembled within 5 minutes after the sealant was applied.

   Bead width:  2.5mm(0.1in)

   Fig 2: Identifying Oil Pump Assembly And Sprocket

   Courtesy of HYUNDAI MOTOR CO.
   NOTE:

   • Clean the sealing face before assembling two parts.
   • Remove harmful foreign materials on the sealing face before applying sealant.

   • When applying sealant gasket, sealant must not protrude into the inside of oil pan.
   • To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
3. Install the upper oil pan.
   Fig 3: Identifying Upper Oil Pan

   Courtesy of HYUNDAI MOTOR CO.

   Uniformly tighten the bolts in several passes.

   Tightening torque: 

   9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

   Fig 4: Identifying Upper Oil Pan Moutning Bolts

   Courtesy of HYUNDAI MOTOR CO.

1. Using a gasket scraper, remove all the old gasket material from the gasket surfaces.
2. Before assembling the oil pan, the liquid sealant LT5900H or equivalent should be applied on lower oil pan.

   The part must be assembled within 5 minutes after the sealant was applied.

   Bead width:  2.5mm(0.1in)

   Fig 5: Identifying Lower Oil Pan

   Courtesy of HYUNDAI MOTOR CO.
   NOTE:

   • Clean the sealing face before assembling two parts.
   • Remove harmful foreign materials on the sealing face before applying sealant.

   • When applying sealant gasket, sealant must not protrude into the inside of oil pan.
   • To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
3. Install the lower oil pan.
   Fig 6: Identifying Lower Oil Pan

   Courtesy of HYUNDAI MOTOR CO.

Uniformly tighten the bolts in several passes.

Tightening torque: 

9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

Fig 7: Identifying Lower Oil Pan Tightening Sequence

Courtesy of HYUNDAI MOTOR CO.

Tightening torque: 

19.6 ~ 23.5Nm (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)

Fig 8: Identifying Cooler Assembly

Courtesy of HYUNDAI MOTOR CO.