Repair procedures: Removal

WARNING: In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don't do any repair work right after engine stops.

Turn the ignition switch OFF and disconnect the battery negative (-) cable.
Release the residual pressure in fuel line (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL LINE " ).
CAUTION: When removing the fuel pump relay, a Diagnostic Trouble Code (DTC) may occur. Delete the code with the GDS after completion of "RELEASE RESIDUAL PRESSURE IN FUEL LINE " work.
Disconnect the injector connector (A).

Fig 1: Identifying Injector Connector
Courtesy of HYUNDAI MOTOR AMERICA
Remove the intake manifold (Refer to INTAKE AND EXHAUST SYSTEM - 5.0L ).
Remove the pump foam (A).
[Bank 1]

Fig 2: Identifying Pump Foam (Bank 1)
Courtesy of HYUNDAI MOTOR AMERICA

[Bank 2]

Fig 3: Identifying Pump Foam (Bank 2)
Courtesy of HYUNDAI MOTOR AMERICA
Remove the high pressure fuel pipe (A).
[Bank 1]

Fig 4: Identifying High Pressure Fuel Pipe (Bank 1)
Courtesy of HYUNDAI MOTOR AMERICA

[Bank 2]

Fig 5: Identifying High Pressure Fuel Pipe (Bank 2)
Courtesy of HYUNDAI MOTOR AMERICA
Remove the injector foam (A).

Fig 6: Identifying Injector Foam
Courtesy of HYUNDAI MOTOR AMERICA
Remove the rail pressure sensor connector (A).
Remove the installation high pressure fuel pipe flange nut (B) from the high pressure fuel pipe with the special service tool [SST No.: 09314-3Q100 or 09314-27130].

Fig 7: Identifying Special Service Tool
Courtesy of HYUNDAI MOTOR AMERICA
Remove the cross over fuel pipe (C).
Remove the installation bolt (D), and then remove the delivery pipe and injector assembly from the engine.

Fig 8: Identifying Delivery Pipe, Cross Over Fuel Pipe And Installation Bolt
Courtesy of HYUNDAI MOTOR AMERICA

Fig 9: Identifying Delivery Pipe, Injector And Rail Pressure Sensor
Courtesy of HYUNDAI MOTOR AMERICA