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Home >> Hyundai >> 2012 >> Tucson GL, Automatic Trans >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System >> Automatic Transaxle >> Repair Procedures >> Removal
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Repair Procedures: Removal

  1. Remove the following items;
    1. Air duct (A) and engine cover (B). (Refer to "INTAKE AND EXHAUST SYSTEM ".)
    2. Air cleaner assembly (C). (Refer to "INTAKE AND EXHAUST SYSTEM ".)
    3. Battery and battery tray (D). (Refer to BATTERY - REMOVAL AND INSTALLATION/CHARGING SYSTEM .)
      Fig 1: Identifying Air Cleaner Assembly With Air Duct, Engine Cover And Battery Tray
      G06874387Courtesy of HYUNDAI MOTOR CO.
  2. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 2: Identifying Solenoid Valve Connector And Inhibitor Switch Connector
    G06874388Courtesy of HYUNDAI MOTOR CO.
  3. Remove the shift cable (C) after removing the nut (A) and the bolt (B).

    Tightening torque: 

    1. 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
    2. 14.7 ~21.6 N.m (1.5 ~2.2 kgf.m, 10.9 ~15.9 lb-ft)
      Fig 3: Identifying Shift Cable With Nut And Bolt
      G06874389Courtesy of HYUNDAI MOTOR CO.
  4. Remove the ground line after removing the bolt (A).
    Fig 4: Identifying Bolt Of Ground Line
    G06874390Courtesy of HYUNDAI MOTOR CO.
  5. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 5: Identifying Automatic Transaxle Fluid Cooler Hose Clamp With Hose
    G06874391Courtesy of HYUNDAI MOTOR CO.
  6. Remove the wiring bracket installation bolt (A).
    Fig 6: Identifying Wiring Bracket Installation Bolt
    G06874392Courtesy of HYUNDAI MOTOR CO.
  7. Remove the automatic transaxle upper mounting bolt (A-2ea) and the starter motor mounting bolt (B-2ea).

    Tightening torque: 

    1. 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    2. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
      Fig 7: Identifying Automatic Transaxle Upper Mounting Bolts And Starter Motor Mounting Bolts
      G06874393Courtesy of HYUNDAI MOTOR CO.
  8. Remove the cowl top cover or wiper motor. (Refer to "WINDSHIELD WIPER/WASHER ".)
  9. Remove the cowl complete assembly panel (A).
    Fig 8: Identifying Cowl Complete Assembly Panel
    G06874394Courtesy of HYUNDAI MOTOR CO.
  10. Using the engine support fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001), hold the engine and transaxle assembly safely.
    Fig 9: Supporting Engine And Transaxle Assembly Using Engine Support Fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001)
    G06874395Courtesy of HYUNDAI MOTOR CO.
  11. Remove the automatic transaxle mounting support bracket bolt (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

    Fig 10: Identifying Automatic Transaxle Mounting Support Bracket Bolts
    G06874396Courtesy of HYUNDAI MOTOR CO.
  12. Lift the vehicle with a jack.
  13. Remove the under cover (A).
    Fig 11: Identifying Under Cover
    G06874397Courtesy of HYUNDAI MOTOR CO.
  14. Remove the Sub frame assembly. (Refer to "FRONT SUSPENSION SYSTEM ".)
  15. Remove the drive shaft assembly. (Refer to "DRIVE SHAFT ASSEMBLY ".)
  16. In the case of 4WD vehicle, remove the transfer assembly. (Refer to TRANSFER ASSEMBLY )
    NOTE: In the case of 2WD vehicle, not remove the transfer assembly.
  17. Remove the dust cover (A).
    Fig 12: Identifying Dust Cover
    G06874398Courtesy of HYUNDAI MOTOR CO.
  18. Remove the torque converter mounting bolt (A-4ea) with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 13: Identifying Torque Converter Mounting Bolt (4ea)
    G06874399Courtesy of HYUNDAI MOTOR CO.
  19. Remove the automatic transaxle with a jack after removing the mounting bolt (A-4ea, B-2ea).

    Tightening torque: 

    1. 29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~ 30.4 lb-ft)
    2. 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
      Fig 14: Identifying Automatic Transaxle Mounting Bolts (4ea And 2ea)
      G06874400Courtesy of HYUNDAI MOTOR CO.