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Repair procedures: Removal

  1. Disconnect (-) terminal from the battery.
    NOTE: The battery is placed right side of the temporary tire in the trunk.
    Fig 1: Identifying Battery
    G09789546Courtesy of HYUNDAI MOTOR AMERICA
  2. Remove the under cover (A).
    Fig 2: Identifying Under Cover
    G09789547Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the under cover (A).
    Fig 3: Identifying Under Cover
    G09789548Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the stay (A) and (B).
    Fig 4: Identifying Stay
    G09789549Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the ground wire (A) by removing the bolt.
    Fig 5: Identifying Ground Wire
    G09789550Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the propeller shaft assembly (A).

    (Refer to PROPELLER SHAFT ASSEMBLY .

    Fig 6: Identifying Propeller Shaft Assembly
    G09789551Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the oil cooler tubes.
    Fig 7: Identifying Oil Cooler Tubes
    G09789552Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the inhibitor switch connector (B).
  9. Remove the nut (C) and clip (D).
  10. Remove the shift cable (A).
    Fig 8: Identifying Inhibitor Switch Connector Nut, Clip And Shift Cable
    G09789553Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the solenoid valve connector (A) and the oxygen sensor connector (B).
    Fig 9: Identifying Solenoid Valve And Oxygen Sensor Connector
    G09789554Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the CKP sensor (A) itself and the brackets for wire.
    Fig 10: Identifying CKP Sensor
    G09789555Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the dust cover (A).
    Fig 11: Identifying Dust Cover
    G09789556Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the torque converter mounting bolts (A-6ea) by rotating the crank shaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 12: Identifying Torque Converter Mounting Bolts
    G09789557Courtesy of HYUNDAI MOTOR AMERICA
  15. Using a jack support the transmission assembly.
  16. Remove the mounting bolts (A-4ea) lower in the engine side.

    Tightening torque: 

    40 ~ 47 N.m (4.0 ~ 4.7 kgf.m, 28.9 ~ 34.0 lb-ft)

    Fig 13: Identifying Engine Side Mounting Bolts
    G09789558Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the mounting bolt (A-1ea, B-2ea) left in the transmission side.

    Tightening torque: 

    (A) 80 ~ 100 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

    (B) 34.3 ~ 46.1 N.m (3.5 ~ 4.7 kgf.m, 25.3 ~ 34.0 lb-ft)

    Fig 14: Identifying Transmission Side Mounting Bolts
    G09789559Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the cross member (A) by removing bolts.

    Tightening torque: 

    49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    Fig 15: Identifying Cross Member Bolts
    G09789560Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the mounting bolts (A-2ea) for the starter motor.
  20. Remove the mounting bolt (B-1ea).
    NOTE: Before removing one mounting bolt on the transmission side and the other bolt for the starter motor, remove the cross member and lower the transmission assembly.

    Tightening torque: 

    (A) 50 ~ 65 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    (B) 34.3 ~ 46.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 34.0 lb-ft)

    Fig 16: Identifying Starter Motor Mounting Bolts
    G09789561Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the mounting bolts (A-2ea) on the transmission side.

    Tightening torque: 

    80 ~ 100 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

    Fig 17: Identifying Transmission Side Mounting Bolts
    G09789562Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the transmission assembly by lowering the supporting jack.
    CAUTION: Be careful not to damage tubes, hoses or wire.