Repair procedures: Installation

[Lower oil pan] 

1. Install the lower oil pan (A).
   1. Using a gasket scraper, remove all the old packing material from the gasket surfaces.
   2. Before assembling the oil pan, the liquid sealant TB 1217H should be applied on oil pan. The part must be assembled within 5 minutes after the sealant was applied.

      Bead width  : 2.5 mm (0.1 in.)

      Fig 1: Sealant Application Area On Lower Oil Pan

      Courtesy of HYUNDAI MOTOR AMERICA
      CAUTION:

      • Clean the sealing face before assembling two parts.
      • Remove harmful foreign matters on the sealing face before applying sealant.
      • When applying sealant gasket, sealant must not protrude into the inside of oil pan.
      • To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
   3. Install the oil pan (A).

      Uniformly tighten the bolts in several passes.

      Tightening torque: 

      9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

      Fig 2: Engine Oil Pan

      Courtesy of HYUNDAI MOTOR AMERICA
2. After assembly, wait at least 30 minutes before filling the engine with oil.
3. Install the front muffler.

   (Refer to "FRONT MUFFLER ")

[Upper oil pan] 

1. Install the upper oil pan.
   1. Using a gasket scraper, remove all the old gasket material from the gasket surfaces.
   2. Before assembling the oil pan, the liquid sealant TB1217H should be applied on upper oil pan.

      The part must be assembled within 5 minutes after the sealant was applied.

      Bead width  : 2.5 mm (0.1 in.)

      Fig 3: Sealant Application Area On Upper Oil Pan

      Courtesy of HYUNDAI MOTOR AMERICA
      NOTE:

      • Clean the sealing face before assembling two parts.
      • Remove harmful foreign materials on the sealing face before applying sealant
      • When applying sealant gasket, sealant must not protrude into the inside of oil pan.
      • To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
   3. Install the upper oil pan.

      Uniformly tighten the bolts in several passes.

      Tightening torque 

      9.8 ~ 11.8 Nm (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

      Fig 4: Upper Oil Pan Bolts Tightening Sequence

      Courtesy of HYUNDAI MOTOR AMERICA
2. Install the other parts reverse order of removal.