Repair procedures: Removal

[Lower oil pan] 

1. Drain the engine oil.

   (Refer to "ENGINE OIL ")

2. Remove the front muffler.

   (Refer to "FRONT MUFFLER ")

3. Remove the lower oil pan (A).

   Insert the blade of SST(09215-3C000) between the upper oil pan and lower oil pan. Cut off applied sealer and remove the lower oil pan.

   Fig 1: Removing Lower Oil Pan

   Courtesy of HYUNDAI MOTOR AMERICA
   NOTE:

   • Insert the SST between the oil pan and the ladder frame by tapping it with a plastic hammer in the direction of arrow.
   • After tapping the SST with a plastic hammer along the direction of arrow around more than 2/3 edge of the oil pan, remove it from the ladder frame.
   • Do not use the SST as a pry bar.

     Hold the tool in position (on the gasket line) and tap in with a light hammer.

   • Be careful not to damage the contact surfaces of Upper oil pan and lower oil pan.

[Upper oil pan] 

1. Remove the engine assembly from the vehicle.

   (Refer to "ENGINE AND TRANSMISSION ASSEMBLY ")

2. Attach the engine to engine stand for disassembly.
3. Remove the timing chain.

   (Refer to "TIMING CHAIN ")

4. Remove the lower oil pan.

   (Refer to "OIL PAN ")

5. Remove the oil pump.

   (Refer to "OIL PUMP ")

6. Remove the LH/RH exhaust manifold stays.

   (Refer to "EXHAUST MANIFOLD ")

7. Remove the upper oil pan (A).

   Insert the blade of SST(09215-3C000) between the upper oil pan and sylinder block. Cut off applied sealer and remove the upper oil pan.

   Fig 2: Upper Oil Pan

   Courtesy of HYUNDAI MOTOR AMERICA