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Repair procedures: Removal

WARNING: In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don't do any repair work right after engine stops.

[Low pressure fuel line] 

  1. Turn the ignition switch OFF, and then remove battery (-) cable.
  2. Release the residual pressure in fuel line.

    (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  3. Disconnect the low pressure fuel quick-connector (A) and remove the installation nuts (B).
    Fig 1: Low Pressure Fuel Quick-Connector
    G10367555Courtesy of HYUNDAI MOTOR AMERICA
    Fig 2: Low Pressure Fuel Quick-Connector And Installation Nuts
    G10367556Courtesy of HYUNDAI MOTOR AMERICA
    Fig 3: Fuel Line
    G10367557Courtesy of HYUNDAI MOTOR AMERICA
  4. Disconnect the vapor hose (A) which is connected from the PCSV.
    Fig 4: Vapor Hose
    G10367558Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the fuel pump connector (A), FTPS connector (B), and fuel feed quick-connector (B) from the fuel pump.
    Fig 5: Fuel Pump Connector, FTPS Connector And Fuel Feed Quick-Connector
    G10367559Courtesy of HYUNDAI MOTOR AMERICA
  6. Lift the vehicle.
  7. Remove the fuel tank.

    (Refer to "FUEL TANK ")

  8. Disconnect the vapor tube quick-connector (A).
    Fig 6: Vapor Tube Quick-Connector
    G10367560Courtesy of HYUNDAI MOTOR AMERICA
  9. Open the vapor tube and low fuel line fixing clip (A) to using driver.
    Fig 7: Vapor Tube And Low Fuel Line Fixing Clip
    G10367561Courtesy of HYUNDAI MOTOR AMERICA
  10. Disconnect the fuel & brake line protect (A) from the fixing clip (B).
    Fig 8: Fuel, Brake Line Protect And Fixing Clip
    G10367562Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the fuel line quick-connecter (A).
    Fig 9: Fuel Line Quick-Connecter
    G10367563Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the installation nut (A), and then open the fuel line fixing clip (B) to engine room low.
    Fig 10: Fuel Line Fixing Clip And Installation Nut
    G10367564Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the fuel line.
    Fig 11: Fuel Line
    G10367565Courtesy of HYUNDAI MOTOR AMERICA

[High pressure fuel line] 

  1. Turn the ignition switch OFF, and then remove battery (-) cable.
  2. Release the residual pressure in fuel line.

    (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  3. Remove the intake manifold.

    (Refer to "INTAKE MANIFOLD ")

  4. Remove the high pressure fuel pipe.

    (Refer to "HIGH PRESSURE FUEL PUMP ")

    Fig 12: High Pressure Fuel Line
    G10367566Courtesy of HYUNDAI MOTOR AMERICA