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Repair procedures: Removal

  1. Remove the fuel pump.

    (Refer to "FUEL PUMP ")

  2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B).
    Fig 1: Electric Pump Wiring Connector And Fuel Sender Connector
    G10367538Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the cushion pipe fixing clip (A), and then separate the head assembly (B) from reservoir cup.
    Fig 2: Cushion Pipe Fixing Clip And Head Assembly
    G10367539Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the return nozzle (B) after releasing the fixing hook (A).
    Fig 3: Return Nozzle And Fixing Hook
    G10367540Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the reservoir-cup (B) after releasing the fixing hooks (A).
    Fig 4: Reservoir-Cup And Fixing Hooks
    G10367541Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the pre-filter (C) after releasing the fixing hooks (A, B)
    Fig 5: Pre-Filter And Fixing Hooks
    G10367542Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Be careful of O-ring.
  7. Separate the electric pump motor (A) from the fuel filter (B).
    Fig 6: Identifying Electric Pump Motor And Fuel Filter
    G10367543Courtesy of HYUNDAI MOTOR AMERICA
    Fig 7: Identifying Electric Pump Motor
    G10367544Courtesy of HYUNDAI MOTOR AMERICA