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Repair procedures: Removal

  1. Engine cover.

    (Refer to "ENGINE COVER ")

  2. Air cleaner assembly and air duct.

    (Refer to "AIR CLEANER ")

  3. Battery and battery tray.

    (Refer to "BATTERY ")

  4. Remove the ground line after removing the bolt (A).
    Fig 1: Ground Line Bolt
    G10367613Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 2: Solenoid Valve Connector And Inhibitor Switch Connector
    G10367614Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the control cable (B) after removing the nut (C) and the bolt (A).

    Tightening torque: 

    (C) 7.8 ~ 11.8 N.m (1.0 ~ 1.5 kgf.m, 5.8 ~ 8.7 lb-ft)

    (A) 14.7 ~21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

    Fig 3: Control Cable, Nut And Bolt
    G10367615Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the wiring bracket installation bolt (A).
    Fig 4: Wiring Bracket Installation Bolt
    G10367616Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the Crankshaft Position Sensor (CKPS) sensor (A).
    Fig 5: Crankshaft Position Sensor
    G10367617Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 6: Automatic Transaxle Fluid Cooler Hose Clamp And Hose
    G10367618Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the wiring bracket installation bolt (A) and clip (B).
    Fig 7: Wiring Bracket Installation Bolt And Clip
    G10367619Courtesy of HYUNDAI MOTOR AMERICA
  11. After assembling the T-shaped beam, install the supporter (SST No: 09200-2S200) to the beam of SST(09200-38001, 09200-3N000).
  12. Install the adaptor (SST No: 09200-2P100) to the beam of (SST No: 09200-38001, 09200-3N000).
  13. Install the assembled SST (A) on the engine room.
  14. Hang the ring (B) on the engine hanger, support the engine.
    NOTE: To prevent slip, the support supports the body securely.
    Fig 8: Holding Engine Assembly
    G10367620Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the automatic transaxle upper mounting bolt (A) and the starter motor mounting bolt (B).

    Tightening torque: 

    (A): 63.7 ~ 83.4 N.m (6.5 ~ 8.5 kgf.m, 47.0 ~ 61.5 lb-ft)

    (B): 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 9: Automatic Transaxle Upper And Starter Motor Mounting Bolt
    G10367621Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the cover (A).
    Fig 10: Cover
    G10367622Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the automatic transaxle support bracket mounting bolt (A).

    Tightening torque: 

    88.2 ~ 107.8 N.m (9.0 ~ 11.0 Kgf.m, 65 ~ 79.5 lb-ft)

    Fig 11: Automatic Transaxle Support Bracket Mounting Bolt
    G10367623Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the automatic transaxle mounting support bracket (A).

    Tightening torque: 

    (A) 58.8 ~ 78.4 N.m (6.0 ~ 8.0 kgf.m, 43.3 ~ 57.8 lb-ft)

    Fig 12: Automatic Transaxle Mounting Support Bracket
    G10367624Courtesy of HYUNDAI MOTOR AMERICA
  19. Lift the vehicle with a jack.
  20. Remove the under cover (A).

    Tightening torque: 

    7.8 ~ 11.7 N.m (0.8 ~ 1.2 kgf.m, 5.7 ~ 8.6 lb-ft)

    Fig 13: Under Cover
    G10367625Courtesy of HYUNDAI MOTOR AMERICA
  21. Drive shaft assembly.

    (Refer to "FRONT DRIVESHAFT ")

  22. Front muffler assembly.

    (Refer to "FRONT MUFFLER ")

  23. Loosen the bolt (A) & nut (B) and then remove the roll rod stopper (C).

    Tightening torque: 

    (A) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)

    (B) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    Fig 14: Roll Rod Stopper Bolt And Nut
    G10367626Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove the dust cover (A).

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 15: Dust Cover
    G10367627Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the torque converter mounting bolt (A-6ea) with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 16: Torque Converter Mounting Bolt (A-6ea)
    G10367628Courtesy of HYUNDAI MOTOR AMERICA
  26. Remove the automatic transaxle with a jack after removing the mounting bolt (B-4ea, C-1ea).

    Tightening torque: 

    (B) 39.2 ~ 46.1 N.m (4.0 ~ 4.7 kgf.m, 28.9 ~ 34.0 lb-ft)

    (C) 78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

    Fig 17: Automatic Transaxle Mounting Bolt (B-4ea, C-1ea)
    G10367629Courtesy of HYUNDAI MOTOR AMERICA
  27. Remove the start motor mounting bolt (A).

    Tightening torque: 

    42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 18: Start Motor Mounting Bolt
    G10367630Courtesy of HYUNDAI MOTOR AMERICA