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Home >> Hyundai >> 2017 >> Azera Base >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System >> Intake Manifold >> Repair Procedures >> Removal And Installation
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Removal And Installation

  1. Remove the surge tank.

    (Refer to Intake And Exhaust System - "Surge Tank ")

  2. Remove the low pressure fuel line.

    (Refer to Fuel System - "FUEL LINE ")

  3. Remove the intake manifold (A).
    Fig 1: Removing Intake Manifold
    G12087060Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Cover the cylinder head intake port with a clean woven stuff or vinyl cover to prevent foreign materials from entering.
    • Make sure the engine and radiator are cool to the touch.
    • Remove radiator cap.
    • Loosen the drain plug and drain the coolant.
    • Tighten the radiator drain plug securely.
    CAUTION: Drain the engine coolant before removing the intake manifold.
    Otherwise, engine coolant may enter into the intake port from the vent holes of the cylinder head and this can cause problems in the engine combustion chambers.
  4. Install in the reverse order of removal.
    NOTE: Tighten the intake manifold bolts and nuts, in several passes as below.

    Tightening torque 

    Step 1: 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

    Step 2: 26.5 ~ 31.4 N.m (2.7~3.2 kgf.m, 19.5~23.1 lb-ft)

    Step 3: Repeat 2nd step twice or more.

    Fig 2: Intake Manifold Bolts And Nuts Tightening Sequence
    G12087061Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Fill the engine coolant after installing intake manifold and check coolant level.