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Removal And Installation

  1. Remove the radiator upper hose and lower hose.

    (Refer to Engine Mechanical System - "RADIATOR HOSE ")

  2. Remove the cooling fan assembly.

    (Refer to Engine Mechanical System - "COOLING FAN ")

  3. Disconnect the over flow hose.

    (Refer to Engine Mechanical System - "RESERVOIR TANK ")

  4. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 1: Removing Automatic Transaxle Fluid Cooler Hose Clamp
    G12088670Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the radiator mounting brackets (A).

    Tightening torque: 

    3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

    Fig 2: Removing Radiator Mounting Brackets
    G12088671Courtesy of HYUNDAI MOTOR AMERICA
  6. Separate the condenser from the radiator and then pull radiator (A) up and remove it from engine room.
    Fig 3: Pulling Radiator
    G12088672Courtesy of HYUNDAI MOTOR AMERICA
  7. Installation is in the reverse order of removal.
  8. Fill the radiator with coolant and check for leaks.
    NOTE:
    • Bleed air from the cooling system.
      • Start engine and let it run until it warms up. (Until the radiator fan operates 3 or 4 times.)
      • Turn off engine and let it cool down. Check the coolant level and add coolant if needed. This will allow trapped air to be removed from the cooling system.
      • Put the radiator cap on tightly, then run engine again and check for leaks.