Procedure A
- Inspection Start
Do you have CONSULT-II?
Yes or No
- Yes: Go to 2.
- No: Go to 3.
- Check Cooling Fan Operation
With CONSULT-II
- Start engine and let it idle.
- Select COOLING FAN in ACTIVE TEST mode with CONSULT-II.
- Make sure that cooling fans-1 and -2 operate at each speed (LOW/MID/HI).
OK or NG
- OK: Go to 4.
- NG: Check cooling fan control circuit. Go to PROCEDURE B .
- Check Cooling Fan Operation
Without CONSULT-II
- Perform IPDM E/R auto active test and check cooling fan motors operation, Refer to Auto Active Test .
- Make sure that cooling fans-1 and -2 operate at each speed (Low/Middle/High).
OK or NG
- OK: Go to 4.
- NG: Check cooling fan control circuit. Go to PROCEDURE B .
- Check Cooling System For Leak
Apply pressure to the cooling system with a tester, and check if the pressure drops.
- Testing pressure: 157 kPa (1.6 kg/cm2 , 23 psi)
CAUTION: Higher than the specified pressure may cause radiator damage. Pressure should not drop.OK or NG
- OK: Go to 5.
- NG: Check the following for leak. Refer to
LEVEL CHECK
.
- Hose
- Radiator
- Water pump
- Check Radiator Cap
Apply pressure to cap with a tester.
- Radiator cap relief pressure: 59 - 98 kPa (0.6 - 1.0 kg/cm2 , 9 - 14 psi)
OK or NG
- OK: Go to 6.
- NG: Replace radiator cap.
- Check Thermostat
- Check valve seating condition at normal room temperatures.
It should seat tightly .
- Check valve opening temperature and valve lift.
- Valve opening temperature: 76.5° C (170° F) [standard]
- Valve lift: More than 8.6 mm/90° C (0.339 in/194° F)
- Check if valve is closed at 5° C (9° F) below valve opening temperature.
For details, refer to WATER INLET AND THERMOSTAT ASSEMBLY .
OK or NG
- OK: Go to 7.
- NG: Replace thermostat
- Check valve seating condition at normal room temperatures.
- Check Engine Coolant Temperature Sensor
Refer to COMPONENT INSPECTION .
OK or NG
- OK: Go to 8.
- NG: Replace engine coolant temperature sensor.
- Check Main 12 Causes
If the cause cannot be isolated, Go to MAIN 12 CAUSES OF OVERHEATING .
- Inspection end