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Home >> Infiniti >> 2004 >> FX45 >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Assembly >> Disassembly And Assembly >> Disassembly >> Front Case And Rear Case
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Front Case And Rear Case

  1. Remove drain plug and filler plug.
  2. Remove mainshaft oil seal from front case, using a flat-bladed screwdriver.
    CAUTION: Be careful not to damage the front case and mainshaft.
    Fig 1: Removing Mainshaft Oil Seal
    G00725283Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Remove front oil seal from front case, using a flat-bladed screwdriver.
    CAUTION: Be careful not to damage the front case and front drive shaft.
    Fig 2: Removing Front Oil Seal
    G00725284Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Remove self-lock nut.
  5. Put a matchmark on the end of mainshaft. The mark should be in line with the mark on the companion flange.
    CAUTION: For matchmark, use paint. Do not damage mainshaft.
    Fig 3: Putting A Matchmark Mainshaft End
    G00725285Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Remove companion flange, using a puller.
    CAUTION: Be careful not to damage the companion flange.
    Fig 4: Removing Companion Flange
    G00725286Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove rear oil seal from rear case, using a puller.
    1. Tool number : ST33290001 (J34286) 
    CAUTION: Be careful not to damage the rear case.
    Fig 5: Removing Rear Oil Seal
    G00725287Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Remove spacer from mainshaft.
    Fig 6: Remove Spacer From Mainshaft
    G00725288Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Remove front case and rear case fixing bolts, then remove harness bracket.
    Fig 7: Displaying Bolts Specifications
    G00725289Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 8: Removing Harness Bracket & Front & Rear Case Fixing Bolts
    G00725290Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Separate front case and rear case. Then, remove front case by levering it up with a tire lever or the like.
    CAUTION: Be careful not to damage the mating surface.
    Fig 9: Separating Front Case & Rear Case
    G00725291Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Remove snap ring from front case.
    Fig 10: Locating Snap Ring
    G00725292Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Remove mainshaft bearing from front case, using a drift.
    1. Tool number : KV38100300 (J25523) 
      Fig 11: Removing Mainshaft Bearing
      G00725293Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Remove drive chain and front drive shaft while tapping front drive shaft with plastic hammer.
    CAUTION: Be careful not to tap drive chain.
    Fig 12: Removing Drive Chain & Front Drive Shaft
    G00725294Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Remove oil gutter from rear case.
    Fig 13: Identifying Oil Gutter
    G00725295Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Remove oil cover bolt and sensor fixing bolt from rear case. And then, remove oil cover.
    Fig 14: Locating Oil Cover For Removal
    G00725296Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Remove retainer from electric controlled coupling connector.
  17. Remove electric controlled coupling connector from rear case.
  18. Remove O-ring from electric controlled coupling connector.
    Fig 15: Locating Retainer For Removal
    G00725297Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Remove mainshaft assembly from rear case, using a drift.
    1. Tool number : ST33052000 ( - ) 
      Fig 16: Removing Main Shaft Assembly
      G00725298Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Remove snap ring from rear case.
    Fig 17: Removing Snap Ring
    G00725299Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Remove rear bearing from rear case, using a drift.
    1. Tool number A: ST30611000 (J25742-1) 
    2. B: ST35321000 ( - ) 
      Fig 18: Removing Rear Bearing
      G00725300Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Remove baffle plate from rear case.
  23. Remove breather tube from rear case.
    Fig 19: Removing Baffle Plate
    G00725301Courtesy of NISSAN MOTOR CO., U.S.A.