Diagnostic Procedure: Notes
- INSPECTION START
Do you have CONSULT-II?
Yes or No
- Yes: GO TO 2.
- No: GO TO 4 .
- CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-II
- Disconnect cooling fan relays-2 and -3.
- Turn ignition switch ON.
- Perform COOLING FAN in ACTIVE TEST mode with CONSULT-II.
- Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
- OK: GO TO 3.
- NG: Check cooling fan low speed control circuit. (Go to PROCEDURE A .)
- CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-II
- Turn ignition switch OFF.
- Reconnect cooling fan relays -2 and -3.
- Turn ignition switch ON.
- Perform COOLING FAN in ACTIVE TEST mode with CONSULT-II.
- Make sure that cooling fans-1 and -2 operate at high speed.
OK or NG
- OK: GO TO 11 .
- NG: Check cooling fan high speed control circuit. (Go to PROCEDURE B .)
- CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-II
- Disconnect cooling fan relays-2 and -3.
- Start engine and let it idle.
- Set temperature lever at full cold position.
- Turn air conditioner switch ON.
- Turn blower fan switch ON.
- Make sure that cooling fans-1 and -2 operate at low speed.
- OK: GO TO 5.
- NG: Check cooling fan low speed control circuit. (Go to PROCEDURE A .)
- CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
- Turn ignition switch OFF.
- Reconnect cooling fan relays-2 and -3.
- Turn air conditioner switch and blower fan switch OFF.
- Disconnect engine coolant temperature sensor harness connector.
- Connect 150ohm resistor to engine coolant temperature sensor harness connector.
- Restart engine and make sure that cooling fans-1 and -2 operate at high speed.
- OK: GO TO 6.
- NG: Check cooling fan high speed control circuit. (Go to PROCEDURE B ).
- CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
Testing pressure: 157 kPa (1.6 kg/cm 2 , 23 psi)
CAUTION: Higher than the specified pressure may cause radiator damage.Pressure should not drop.
OK or NG
- OK: GO TO 8 .
- NG: GO TO 7.
- DETECT MALFUNCTIONING PART
Check the following for leak.
- Hose
- Radiator
- Water pump (Refer to WATER PUMP )
- : Repair or replace.
- CHECK RADIATOR CAP
Apply pressure to cap with a tester and check radiator cap relief pressure.
Radiator cap relief pressure:
59-98 kPa (0.6-1.0 kg/cm 2 , 9-14 psi)
OK or NG
- OK: GO TO 9.
- NG: Replace radiator cap.
- CHECK THERMOSTAT
- Remove thermostat.
- Check valve seating condition at normal room temperatures.
It should seat tightly.
- Check valve opening temperature and valve lift.
Valve opening temperature:
82° C (180° F) [standard]
Valve lift:
More than 8.6 mm/95° C (0.339 in/203° F)
- Check if valve is closed at 5° C (9° F) below valve opening temperature. For details, refer to THERMOSTAT .
OK or NG
- OK: GO TO 10.
- NG: Replace thermostat.
- CHECK ENGINE COOLANT TEMPERATURE SENSOR
- Remove engine coolant temperature sensor.
- Check resistance between engine coolant temperature sensor terminals 1 and 2 as shown in Figure .
OK or NG
- OK: GO TO 11.
- NG: Replace engine coolant temperature sensor.
- CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to MAIN 12 CAUSES OF OVERHEATING .
- : INSPECTION END