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Diagnostic Procedure: Notes

  1. INSPECTION START 

    Do you have CONSULT-II?

    Yes or No

    1. Yes: GO TO 2.
    2. No: GO TO  4 .
  2. CHECK COOLING FAN LOW SPEED OPERATION 

    With CONSULT-II 

    1. Disconnect cooling fan relays-2 and -3.
      Fig 1: Identifying Cooling Fan Relays 1, 2 And 3
      G00787165Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Turn ignition switch ON.
    3. Perform COOLING FAN in ACTIVE TEST mode with CONSULT-II.
      Fig 2: Displaying CONSULT-II Active Test Cooling Fan Screen
      G00787166Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Make sure that cooling fans-1 and -2 operate at low speed.

    OK or NG 

    1. OK: GO TO 3.
    2. NG: Check cooling fan low speed control circuit. (Go to PROCEDURE A  .)
  3. CHECK COOLING FAN HIGH SPEED OPERATION 

    With CONSULT-II 

    1. Turn ignition switch OFF.
    2. Reconnect cooling fan relays -2 and -3.
    3. Turn ignition switch ON.
    4. Perform COOLING FAN in ACTIVE TEST mode with CONSULT-II.
      Fig 3: Displaying CONSULT-II Active Test Cooling Fan Screen
      G00787167Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Make sure that cooling fans-1 and -2 operate at high speed.

    OK or NG 

    1. OK: GO TO  11 .
    2. NG: Check cooling fan high speed control circuit. (Go to PROCEDURE B  .)
  4. CHECK COOLING FAN LOW SPEED OPERATION 

    Without CONSULT-II

    1. Disconnect cooling fan relays-2 and -3.
      Fig 4: Identifying Cooling Fan Relays 1, 2 And 3
      G00787168Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Start engine and let it idle.
    3. Set temperature lever at full cold position.
    4. Turn air conditioner switch ON.
    5. Turn blower fan switch ON.
    6. Make sure that cooling fans-1 and -2 operate at low speed.
      Fig 5: Checking Cooling Fan Low Speed Operation
      G00787169Courtesy of NISSAN MOTOR CO., U.S.A.
    1. OK: GO TO 5.
    2. NG: Check cooling fan low speed control circuit. (Go to PROCEDURE A  .)
  5. CHECK COOLING FAN HIGH SPEED OPERATION 

    Without CONSULT-II

    1. Turn ignition switch OFF.
    2. Reconnect cooling fan relays-2 and -3.
    3. Turn air conditioner switch and blower fan switch OFF.
    4. Disconnect engine coolant temperature sensor harness connector.
    5. Connect 150ohm resistor to engine coolant temperature sensor harness connector.
    6. Restart engine and make sure that cooling fans-1 and -2 operate at high speed.
      Fig 6: Checking Cooling Fan High Speed Operation
      G00787170Courtesy of NISSAN MOTOR CO., U.S.A.
      1. OK: GO TO 6.
      2. NG: Check cooling fan high speed control circuit. (Go to PROCEDURE B  ).
  6. CHECK COOLING SYSTEM FOR LEAK 

    Apply pressure to the cooling system with a tester, and check if the pressure drops.

    Testing pressure: 157 kPa (1.6 kg/cm 2 , 23 psi) 

    CAUTION: Higher than the specified pressure may cause radiator damage.
    Fig 7: Checking Cooling System For Leak
    G00787171Courtesy of NISSAN MOTOR CO., U.S.A.

    Pressure should not drop. 

    OK or NG

    1. OK: GO TO  8 .
    2. NG: GO TO 7.
  7. DETECT MALFUNCTIONING PART 

    Check the following for leak.

    1. : Repair or replace.
  8. CHECK RADIATOR CAP 

    Apply pressure to cap with a tester and check radiator cap relief pressure.

    Fig 8: Checking Radiator Cap
    G00787172Courtesy of NISSAN MOTOR CO., U.S.A.

    Radiator cap relief pressure: 

    59-98 kPa (0.6-1.0 kg/cm 2 , 9-14 psi) 

    OK or NG 

    1. OK: GO TO 9.
    2. NG: Replace radiator cap.
  9. CHECK THERMOSTAT 
    1. Remove thermostat.
    2. Check valve seating condition at normal room temperatures.

      It should seat tightly. 

    3. Check valve opening temperature and valve lift.
      Fig 9: Checking Thermostat Valve Opening Temperature
      G00787173Courtesy of NISSAN MOTOR CO., U.S.A.

      Valve opening temperature: 

      82° C (180° F) [standard] 

      Valve lift: 

      More than 8.6 mm/95° C (0.339 in/203° F) 

    4. Check if valve is closed at 5° C (9° F) below valve opening temperature. For details, refer to THERMOSTAT .

    OK or NG 

    1. OK: GO TO 10.
    2. NG: Replace thermostat.
  10. CHECK ENGINE COOLANT TEMPERATURE SENSOR 
    1. Remove engine coolant temperature sensor.
    2. Check resistance between engine coolant temperature sensor terminals 1 and 2 as shown in Figure .

    OK or NG 

    1. OK: GO TO 11.
    2. NG: Replace engine coolant temperature sensor.
  11. CHECK MAIN 12 CAUSES 

    If the cause cannot be isolated, go to MAIN 12 CAUSES OF OVERHEATING  .

    1. : INSPECTION END