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Control Valve Assembly: Assembly

  1. Install upper, inter and lower body.
    1. Place oil circuit of upper body face up. Install steel balls in their proper positions.
      Fig 1: Installing Steel Balls In Upper Body
      G00792756Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install upper separating gasket, upper inter separating gasket and upper separating plate in order shown in illustration.
      Fig 2: Installing Upper Separating Gasket, Upper Separating Plate And Upper Inter Separating Gasket In Order
      G00792757Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install reamer bolts from bottom of upper body. Using reamer bolts as guides, install separating plate and gaskets as a set.
      Fig 3: Installing Reamer Bolts F From Bottom Of Upper Body
      G00792758Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Install pilot filter.
      Fig 4: Installing Pilot Filter
      G00792759Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Place lower body as shown in illustration (side of inter body face up). Install steel balls in their proper positions.
      Fig 5: Installing Steel Balls In Lower Body
      G00792760Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Install inter body on upper body using reamer bolts as guides.
      • Be careful not to dislocate or drop steel balls. 
      Fig 6: Installing Inter Body On Upper Body Using Reamer Bolts As Guide
      G00792761Courtesy of NISSAN MOTOR CO., U.S.A.
    7. Install check balls and oil cooler relief valve springs in their proper positions in lower body.
      Fig 7: Installing Check Balls And Oil Cooler Relief Valve Springs
      G00792762Courtesy of NISSAN MOTOR CO., U.S.A.
    8. Install lower separating gasket, lower inter separating gasket and lower separating plate in order shown in illustration.
      Fig 8: Installing Lower Separating Gasket, Lower Separating Plate And Lower Inter Separating Gasket In Order
      G00792763Courtesy of NISSAN MOTOR CO., U.S.A.
    9. Install bolts from bottom of lower body. Using bolts as guides, install separating plate and gaskets as a set.
    10. Temporarily install support plates on lower body.
      Fig 9: Installing Bolts E From Bottom Of Lower Body
      G00792764Courtesy of NISSAN MOTOR CO., U.S.A.
    11. Install lower body on inter body using reamer bolts as guides and tighten reamer bolts slightly.
    Fig 10: Installing Lower Body On Inter Body Using Reamer Bolts As Guide
    G00792765Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install O-rings to solenoid valves and terminal body.
    • Apply ATF to O-rings. 
    Fig 11: Installing O-Rings To Solenoid Valves And Terminal Body
    G00792766Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install and tighten bolts.

Bolt length, number and location: 

Fig 12: Bolts Specification Table
G00792767Courtesy of NISSAN MOTOR CO., U.S.A.
Fig 13: Identifying Different Types Of Nut And Bolts
G00792768Courtesy of NISSAN MOTOR CO., U.S.A.
  1. Install and tighten bolts to specified torque.
    1. : 7 - 9 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 
    Fig 14: Installing And Tightening Bolts B
    G00792769Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install solenoid valve assembly and line pressure solenoid valve to lower body.
    Fig 15: Installing Solenoid Valve Assembly And Line Pressure Solenoid Valve
    G00792770Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Set oil strainer, then tighten bolts a, c, d  and nuts to specified torque.
    1. : 7 - 9 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 
    Fig 16: Setting Oil Strainer And Tightening Bolts A, C, D And Nuts F
    G00792771Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Tighten bolts to specified torque.
    1. : 3.4 - 4.4 N.m (0.35 - 0.45 kg-m, 30.4 - 39.1 in-lb) 
Fig 17: Tightening Bolts E
G00792772Courtesy of NISSAN MOTOR CO., U.S.A.